CFAM TECHNOLOGIES

Table of contents

Extrusion systems TX-series extruders Preconditioners

Processing equipment & systems Raw material intake & storage systems Bulk material storage silos Bulk bag feeders Conveying systems Bucket elevators C and Z-type swing tray elevators Rotary airlock Trough chain conveyor Milling & sieving systems Hammer mills Mini plan sifters Double mini plan sifters Mixing systems Twin shaft paddle mixing systems Sanitary mixers Drying & cooling systems Counterflow dryers Counterflow coolers Belt dryers Coating & oil addition systems Coating drums Jacketed heating vessels Rotating sieves Vacuum coaters Fat/oil coating systems Weighing & bagging systems Raptor bagging systems Mini batch weighing systems NT-series inline process scales Dust extraction systems Dust filters

Agri equipment Slashers Feed mixers

MANUFACTURER OF WORLD-CLASS FOOD AND

ENGINEERING INTELLIGENCE

LIFELONG PARTNERSHIPS

LOCAL SKILLS, GLOBAL FOOTPRINT

[email protected] | www.CFAMinternational.com | +27 (0) 18 285 1031

PROCESSING PLANTS Applications − Food, feed, snacks, aqua feed and other processing applications − Pre-processing plants that include materials handling, milling and mixing, etc. − Post-processing plants that include drying, coating, milling, mixing, bagging, packaging etc. − Ready-to-eat or precooked products for various industries − Extensive experience in: instant maize porridge plants, snack plants, cereal plants, aqua feed plants, pet food plants

Features − Fully integrated PLC controlled

Technical information

− User-friendly operator interface

− Design and supply of complete turn-key processing plants

− Full turn-key solutions

− Installation and commissioning − Maintenance support − Training, mentoring, skills development and capacity building

− Integration of projects with processing plants − 24-hours local maintenance support − Fully automated, robust system, requiring minimum human input − Remotely accessible from CFAM factory − IOT enabled

[email protected] | www.CFAMinternational.com | +27 (0) 18 285 1031

EXTRUSION SYSTEMS

TX-SERIES CO-ROTATING TWIN-SCREW EXTRUDER Technical information − Fully intermeshing, co-rotating twin-screw extruder − Nominal barrel bore diameters from 32 mm to 120 mm − Production capacities varying from 50 kg/h up to 4500 kg/h − Fully automated PLC control system − Power requirement ranging between 18 kW and 400 kW

Features − Advanced PLC control system − User-friendly intuitive operating system

Applications − Processing of maize, soya, wheat, legumes and other products − Produces products for food, feed, aqua feed and pet food − Ready-to-eat or precooked products − Various shapes, sizes and diameters of extruded products

− Low maintenance cost − Recipe manager that ensures repeatable high-quality production − High-quality products with reliable consistency − Easy access to analyses of production statistics − Built-in protection devices to safeguard extruder − 24-hours local maintenance support − Power dip recovery function − IOT enabled

[email protected] | www.CFAMinternational.com | +27 (0) 18 285 1031

Technical specifications

Extruders DESCRIPTION

MOTOR SIZE

BARREL BORE NOMINAL DIAMETER

L/D

L (length)

W (width)

H (height)

WEIGHT

MAX SCREW SPEED

THROUGHPUT (Product Specific)

TX32

22kW, AC

33.5mm

32:1

2 060cm

940cm

1 510cm

1 100kg

700RPM

50 - 150kg/h

TX50

55kW, AC

54mm

25:1

3 902cm

880cm

1 240cm

2 500kg

500RPM

150 - 450kg/h

TX65

110kW, AC

65mm

25:1

4 440cm

960cm

1 480cm

3 400kg

500RPM

300 - 1 000kg/h

TX80

200kW, AC

75mm

25:1

5 360cm

1 060cm

1 550cm

5 200kg

500RPM

900 - 2 000kg/h

TX120

400kW, AC

110mm

21:1

6 400cm

1 490cm

1 910cm

11 100kg

500RPM

2 000 - 4 500kg/h

TX32

TX65

TX50

TX80

TX120

CONTROL SYSTEM

GEARBOX

Fully Automated PLC Platform & Components

Zambello Riduttori, Italy

PRECONDITIONER Technical information − Increase extruder output by up to 40% − Individually configurable paddles − Single or double pass preconditioners − Steam and/or water preconditioning − Mild steel or stainless steel

Features − Continuous upstream mixing − Increased residence/retention time − Pre-humidification of raw materials − 24-hour local maintenance support

Applications − Lowers input energy in the extrusion process − Reduces wear on the extruder − Increase in production capacity

[email protected] | www.CFAMinternational.com | +27 (0) 18 285 1031

PROCESSING EQUIPMENT & SYSTEMS

Raw material intake & storage systems

BULK MATERIAL STORAGE SILOS

Technical information - Round storage silos, bolted panels or fully welded - Square storage silos with modular design - Manufactured in Mild Steel, 3CR12 & Stainless Steel 304 - Various sizes available from 2m3

- Additional extras could include cat ladders with access platforms - Flanged outlet to fit CFAM Standard bolt on equipment, e.g. vibratory bin activator, boot with offtake screw conveyor, rotary feeder etc.

[email protected] | www.CFAMinternational.com | +27 (0) 18 285 1031

BULK BAG FEEDER Features − Designed with adjustable height, to fit a range of bulk bag sizes − Dust-free dispensing of bulk bags − Spring loaded suspension and pneumatic actuators to increase flow of product − Integrated hopper with product flow aids

Applications − Easily dispense product form bulk bags into other equipment, e.g. mixer, hammer mills etc − Stand-alone feeder or integrated into a process plant − Ensures good product flow and eliminates bridging problems

[email protected] | www.CFAMinternational.com | +27 (0) 18 285 1031

Conveying systems

BUCKET ELEVATORS Technical information − Product throughput to client specification − Options between stainless steel or mild steel − Food grade buckets and belts available

Applications − Ideally suited for food and feed applications − Conveying a wide range of granular products

Features − Access hatches for ease of cleaning and maintenance − Optional extras include a range of sensors for automation purposes − Modular design enables flexibility and ease of installation − 24-hour local maintenance support − IOT enabled

[email protected] | www.CFAMinternational.com | +27 (0) 18 285 1031

C AND Z-TYPE SWING TRAY ELEVATORS Technical information − Stainless steel, galvanized or plastic buckets − Chain driven − Mild steel or stainless-steel panels − Single or multiple discharge and feed port options available − Rotary feeder for precise feeding − Capacities up to 15 t/h on standard models − Modular design enables horizontal and vertical transport

Features − Continuous product flow − Gentle product handling

Applications

− Variable feed rate − Easy access for cleaning

− Capable of handling most dry, granular free flowing products

− Glass panels to see bucket orientation and operation

− Also capable of handling certain types of non-flowing products

− Horizontal and vertical product flow without transfer points

− Especially well-suited for conveying fragile materials

− 24-hour local maintenance support − IOT enabled

[email protected] | www.CFAMinternational.com | +27 (0) 18 285 1031

ROTARY AIRLOCK Technical information − Options between food grade 304 stainless steel and 3Cr12 stainless steel rotor and housing − Various sizes available − Various options on rotor types and rotor speed

Applications − Ideally suited to handle free flowing ingredients in the food, chemical and pet food industries

Features − Distinct airlocks available for fragile products i.e pet food to prevent product damage − 24-hour local maintenance support − Robust design, made to last − IOT enabled

[email protected] | www.CFAMinternational.com | +27 (0) 18 285 1031

TROUGH CHAIN CONVEYOR

Technical information − Up to 15 tons per hour - dependent on product − Supplied for stainless steel food grade or mild steel feed applications − Easily replaceable wear parts − Modular components to configure conveyor to suit application

Features Applications

− Homogenous transport of free-flowing bulk materials

− Transportation of various free flowing bulk materials where cross contamination between products is a concern

− U-shaped self-cleaning trough

− Gentle transportation of bulk material to avoid breakage

− Gentle transport of material − − Flood or metered infeed options available − Large access area through top ensures easy cleaning

[email protected] | www.CFAMinternational.com | +27 (0) 18 285 1031

Milling & sieving systems

HM-SERIES HAMMER MILLS Technical information − Wide range of granulation possible. − Production capacity dependent on granulation and product − Power requirement ranging between 5.5kW and 90kW − HM-series include: HM5, HM7, HM11, HM22, HM37, HM55, HM75, HM90

Features − Screen replacements are performed within seconds

Applications − Ideally suited for food and feed applications − Milling of animal feeds, grains, legumes and other products − Milling of extruded products to produce flours and porridges

− Easy access for maintenance − High tip speeds for increased throughput − Fine granulation milling − Comprehensive spare part inventory available − 24-hours local maintenance support − IOT enabled

[email protected] | www.CFAMinternational.com | +27 (0) 18 285 1031

Technical specifications

Hammer mills DESCRIPTION

MOTOR SIZE

L (length)

W (width)

H (height)

WEIGHT

THROUGH PUT 3mm sieve

THROUGH PUT 4,5 mm sieve

MOD5

5,5kW

830cm

830cm

820cm

90kg

0,3 tonne/h

0,5 tonne/h

MOD11

11kW

1 000cm

790cm

820cm

140kg

0,7 tonne/h

1,2 tonne/h

MOD15

15kW

1 020cm

1 000cm

950cm

180kg

1,0 tonne/h

1,6 tonne/h

HM22

22kW

1 500cm

1 025cm

1 720cm

1 200kg

1,4 tonne/h

2,4 tonne/h

HM55

55kW

1 800cm

1 025cm

1 720cm

1 500kg

3,5 tonne/h

6,3 tonne/h

HM75

75kW

1 970cm

1 025cm

1 720cm

1 900kg

5,0 tonne/h

8,9 tonne/h

HM90

90kW

2 300cm

1 025cm

1 720cm

2 200kg

5,9 tonne/h

11,0 tonne/h

HM110

110 kW

2 600cm

1 025cm

1 720cm

2 800kg

7,6 tonne/h

13,6 tonne/h

HM22

MOD5

HM55

MOD11

HM75

MOD15

MINI PLAN SIFTER Technical information − 2 to 4 separations available − Number of sieves and flow scheme designed according to the number of separations required − Hanging sieve stack, suspended by fiberglass canes − Standing sieve stack, supported from the ground with flexible couplings

Applications − For sieving and grading of granular products − Used in combination with a hammer mill/ crusher for better control of particle size

Features − Robust design, made to last − Clamp design ensures no cross-contamination of product sifted − 24-hour local maintenance support − IOT enabled

[email protected] | www.CFAMinternational.com | +27 (0) 18 285 1031

DOUBLE MINI PLAN SIFTER Technical information − 2 to 4 separations available − Number of sieves and flow scheme designed according to the number of separations required − Hanging sieve stack, suspended by fiberglass canes − Standing sieve stack, supported from the ground with flexible couplings

Applications − For sieving and grading of granular products − Used in combination with a hammer mill/ crusher for better control of particle size

Features − Robust design, made to last − Clamp design ensures no cross-contamination of product sifted − 24-hour local maintenance support − IOT enabled

[email protected] | www.CFAMinternational.com | +27 (0) 18 285 1031

Mixing systems

TM-SERIES HIGH EFFICIENCY TWIN-SHAFT PADDLE MIXING SYSTEM

Technical information − Production capacities from 1 tonne/hour upwards − Twin-shaft paddle mixer − Sizes; 100l, 250l, 500l, 1000l, 2000l − Power requirement ranging between 5 kW and 37 kW − Can be used to directly feed downstream equipment i.e packaging line, extruders etc.

Features − Fast mixing – less than 20 seconds per batch

Applications − High efficiency mixing of dry ingredients − Can be used as stand-alone batching and mixing system − Can be integrated with the control system of processing plant

− High accuracy mixing − Quick discharge of less than two seconds − Fully automated PLC control system − Available in epoxy coated mild steel, 3Cr12 stainless steel or 304 stainless steel − 24-hours local maintenance support − IOT enabled

[email protected] | www.CFAMinternational.com | +27 (0) 18 285 1031

Technical specifications

Twin shaft paddle mixing systems DESCRIPTION

CAPACITY

MOTOR SIZE

SPEED

TM100

100ℓ

2.2kW

30 - 45s per batch

TM250

250ℓ

5.5kW

30 – 45s per batch

CONTROL SYSTEM

Fully Automated PLC Platform

DISCHARGE TIME

Less than 2 seconds

L (length)

W (width)

H (height)

WEIGHT

1 070cm

880cm

1 880cm

380kg

1 400cm

1 400cm

2 400cm

900kg

1 670cm

1 650cm

3 200cm

1 220kg

TM500

500ℓ

7.5kW

30 – 45s per batch

TM1000

1 000ℓ

11kW

60 – 90s per batch

1 900cm

1 900cm

3 250cm

1 960kg

TM2000

2 000ℓ

15kW

60 – 90s per batch

2 090cm

2 500cm

4 320cm

5 480kg

TM100

TM250

TM1000

TM500

TM2000

CFAM SANITARY MIXER

Technical information − Production capacity from 1 tonne/hour upwards − 1000 litre mixer volume − Dust aspiration point on mixer lid − Single shaft mixer with paddles − No sharp corners to ensure effective cleaning

Features − High speed mixing due to effective mixer rotor design − Mounted on load cells to facilitate accurate weighing of ingredients

Applications − High efficiency mixing of dry ingredients − Can be used as stand-alone batching & mixing system

− All food contact areas manufactured in 304 stainless steel − 24-hour local maintenance support − IOT enabled

− Can be integrated with the control system of the processing plant

[email protected] | www.CFAMinternational.com | +27 (0) 18 285 1031

Technical specifications

Sanitary mixer DESCRIPTION

CAPACITY

MOTOR SIZE

SPEED

L (length)

W (width)

H (height)

WEIGHT

L1

500ℓ

5,5kW

Mixing time: 4-7 Minutes

4 500cm

1 200cm

1 400cm

1 800kg

L2

1 000ℓ

11kW

Mixing time: 6-9 Minutes

6 500cm

1 600cm

1 800cm

2 600kg

Drying & cooling systems

COUNTERFLOW DRYER - SERIES Applications − Drying of extruded products such as pet foods, aqua feeds, texturised extruded proteins, etc. − Sources of heat: steam, hot water, electricity, thermal oil or hot air − Fast e ective continuous drying of extruded products

Features − Smooth discharging from drying bed to bottom holding hopper − Discharge louvre system is triggered by high level sensor and driven with pneumatic air

Technical information

− Recirculation of hot air to improve energy ncy

− Capacities range between 100 kg/h

− PLC controlled that can be integrated with the processing plant control system

− Pellet sizes from 3 mm diameter and more

− Access doors for inspection and cleaning

− Adjustable product bed height

− Low maintenance costs

− Mild steel or stainless steel

− 24-hour local maintenance support − IOT enabled

[email protected] | www.CFAMinternational.com | +27 (0) 18 285 1031

COUNTERFLOW COOLER Technical information − Adjustable product bed height − Energ

ient cooling

− Pneumatically operated louvers

Functionality Product is cooled, and excess moisture is removed using continuous airflow to allow post processing e.g. milling, coating or packaging.

Features − Can be integrated with the processing plant control system − Fast, e ective cooling − Fully automated system − 24-hour local maintenance support − IOT enabled

[email protected] | www.CFAMinternational.com | +27 (0) 18 285 1031

BELT DRYER Applications - Uniform heating and drying of products - Products ranging from low bulk densities to high bulk densities - Cereals, snacks, pet foods, aqua feeds, TVP, etc.

Features Technical information

- Adaptability, with the versatility to dry a wide variety of products - Modular design

- Capacities of dryers are matched to the extruders’ capacities

- Robust and reliable design and construction through superior engineering and craftsmanship

- PLC system pre-loaded onto the system

- Hygienic design to enable toolless cleaning.

- Operator-friendly interface

- Low maintenance cost

- Remote access and control

- Maintaining high quality products with reliable consistency

- Heating supplied using steam heating coils of gas fired burners

- 24-hours local maintenance support

[email protected] | www.CFAMinternational.com | +27 (0) 18 285 1031

Coating & oil addition systems

COATING DRUM

Applications - The drum coater is versatile and can be used to continuously apply dry or liquid coatings on a variety of products to improve the characteristics of the original product  - Typical applications include snack foods, animal feeds, pet food/treats, meat analogue products and breakfast cereals

Technical information - Different choices of aerated or vee-jet nozzles to suit application

Features - Cost effective control of dry or liquid coatings to minimise waste - Adjustable drum angle to control product flow - Gentle handling of product - Optimal coating distribution

- Vibrating dry powder feeder or slurry spray options - Mounted on caster wheels - optional  - 304 stainless steel construction   - It provides sanitary operation and easy cleaning - Can be used as a stand-alone system or as part of a complete coating system  - Low power consumption

[email protected] | www.CFAMinternational.com | +27 (0) 18 285 1031

JACKETED HEATING VESSEL

Applications - The jacketed heating vessel is a double walled vessel with an agitator. The cavity surrounding the inner shell is filled with a heated liquid to indirectly heat the product within the vessel. The agitator and heating function prevent solidification of the fat/oil - The jacketed heating vessel is used for preparation, storage and dosing of liquid additives using a positive displacement pump - Typical applications include snack foods, animal feeds, pet food/treats, meat analogue products and breakfast cereals

Features - Can be integrated into various systems as required  - Various agitation and baffle options are available to suit the application - A variety of pump and spray options are available to suit the application

Technical information - 304 stainless steel construction   - It provides sanitary operation and easy cleaning  - Can be used as a stand-alone system or as part of a complete coating system - Low power consumption 

[email protected] | www.CFAMinternational.com | +27 (0) 18 285 1031

ROTATING SIEVE

Applications - The rotating sieve can be used to remove fines or broken pieces to increase the quality and consistency of the final products - Typical applications include snack foods, animal feeds, pet food/treats, meat analogue products and breakfast cereals

Features - Removal of fines and broken pieces to improve product quality - Adjustable screen angle to control the product flow and filling 

Technical information - 304 stainless steel construction   - It provides sanitary operation and easy cleaning 

- Screen size selection based on product requirements  - Gentle handling of products 

- Can be used as a stand-alone system or as part of a complete coating system - Low power consumption 

[email protected] | www.CFAMinternational.com | +27 (0) 18 285 1031

VACUUM COATER Applications - Core penetrating coating system for food and feed applications  - Drastically increase the amount of coating liquid absorbed compared to surface coating

Features - Adjustable vacuum pressure and release time to suit application - Multiple liquids can be applied in stages

Technical information - Product batch capacity of 100 litres - Stainless steel or food safe epoxy coated options available  - Coater enclosure size: 2100mm long, 1400mm wide, 2700mm high - Total power consumption of 7kW

- Automatic weighing of the product and measuring the liquid achieves accurate mixture  - Versatile operation with multiple recipes that can be stored - Homogenisation is ensured by delicate handling and even coating prior to vacuum release - Full discharge of product by inverting entire mixer and rotating the paddles during discharge  - Cleaning cycle is built into the control system - Complete compact and hygienic design - Low energy consumption 

[email protected] | www.CFAMinternational.com | +27 (0) 18 285 1031

FAT/OIL COATING SYSTEM Technical information − Heated oil system for fat coating − Three stage system for high throughput − Fitted with Z-type elevator for gentle product handling − Equipped with jacketed oil vessels with heating − Oil pump can operate at temperatures of up to 120°C − PLC controlled

Features − Quick action mixing and coating − E ective batch mixing − Coat various products

Applications

− Easy operation

− Mixing of fragile products

− Painted mild steel or stainless steel

− Product mixing with weighing capabilities

− 24-hour maintenance support

− Product coating to protect against bacterial growth

− IOT enabled

− Accurate weight and oil addition

[email protected] | www.CFAMinternational.com | +27 (0) 18 285 1031

Weighing & bagging systems

RAPTOR BAGGING SYSTEM Technical information − Best in class weighing accuracy − Typical bag weight capacities ranging between 2 kg and 50 kg per bag − PLC-based control system − High filling production capacity − Multi-drop weighing capability to accommodate larger bag weights − Auger feeding for granular products as well as belt feeding for fragile products e.g pet food.

Applications − Automated bagging of dry materials − High accuracy bagging and batching − Stand-alone or integration with processing plants

Features − High accuracy measurements − Logging of production data − Production data exported as CSV file − 24-hours local maintenance support − IOT enabled

[email protected] | www.CFAMinternational.com | +27 (0) 18 285 1031

MINI BATCH WEIGHING SYSTEM

Technical information − Typical bagging capacities ranging from 100g to 2kg per bag − PLC –based control system − 2g accuracy

Applications − High accuracy, automated weighing of granular materials − Stand-alone or integration with processing plants

Features: − Simple operation, easy to learn and use − 24-hour local maintenance support − IOT enabled

[email protected] | www.CFAMinternational.com | +27 (0) 18 285 1031

NT-SERIES IN-LINE PROCESS SCALES Technical information − Capacity from 5 tonnes/hour upwards − Fully automated PLC controlled

Applications − Continuous measuring of granular products − Weighing of products entering silos or processes − Multiple interactable process scales to ensure product safety during food and feed processing

Features − High accuracy measurements − Multiple process scales interactable in one system − 24-hours local maintenance support − Can be integrated with SCADA and similar systems − IOT enabled

[email protected] | www.CFAMinternational.com | +27 (0) 18 285 1031

Dust extraction systems

DUST FILTER

Technical information − Automated reverse pulse air cleaning of bag filters − Anti-static filters bags - 2.5m long (1m2 surface area each) − Number of filters dependent on air volume and dust load

Features − Side or top removable filter options available − Cyclone receiver (indirect air contact with filter bags, prolonged filter life)

Applications − Suitable for conveying of product or dust aspiration applications − Indoor/Outdoor application - all components are sealed − Vacuum or pressure conveying application

[email protected] | www.CFAMinternational.com | +27 (0) 18 285 1031

AGRI EQUIPMENT

EXTRA HEAVY-DUTY SLASHER

Technical information

Features

− Adjustable cutting height between 20mm to 80mm

− Blades have two cutting edges that can be used which doubles the lifespan of each blade

− Cutting width between 1.5m to 1.8m − Required tractor power between 40kW to 80kW

Applications − Can be used for grass cutting and bush clearing in the most difficult conditions

− Extra heavy duty gearbox − Appropriate PTO is matched to the slasher with proper slip clutch and guard system − Durable extra heavy duty construction ensures that it can be used in the toughest conditions − 24-hour local maintenance support − IOT enabled

[email protected] | www.CFAMinternational.com | +27 (0) 18 285 1031

FEED MIXER

Technical information − The feed mixer has a capacity of 6m3 − A total of 100 cutting blades on two mixing augers for optimal cutting and mixing − Mixing hopper has a steel construction with a safety guard rail − 6 Ton unbraked axle with 15.5” rims and tyres − Required tractor power: 22kW

Features Applications − A trailed wagon with two mixing auger for prompt shredding and mixing of variety of products to obtain a homogeneous mix for livestock to consume the feed with ease

− Smart load cell weighing and PLC system, capable of storing multiple recipes − No pre-cutting of ingredients needed − Adjustable conveyor with a hydraulic motor − A chain drive train − PTO driven with clutched drive

[email protected] | www.CFAMinternational.com | +27 (0) 18 285 1031