A REPORT ON INTERNSHIP TRAINING AT B.N.T INNOVATIONS PRIVATE LIMITED

SUBMITTED BY U.S.SWETHA (212AC1733) DEPARTMENT OF COMMERCE WITH COMPUTER APPLICATIONS ST. JOSEPH’S COLLEGE FOR WOMEN (Afflicted to Bharathiyar University) 2021-2024

LETTER OF TRANSMITTAL: 04/02/2023 The Head of the department, St Joseph’s College for women, Tirupur. RESPECTED MADAM, I am very pleasure to submit the report to my internship B.N.T Innovations Private limited. The Report deals my learning activities and experience in during my internship period 30/01/2023 to 04/02/2023.I was supervised by B.N.T. Innovations Private limited. I hope that the report will through reflect my internship experience. Sincerely, Swetha U S St Joseph’s College for women, Kangayam Road, Tirupur .

CERTIFICATE This is to certify that the Internship report work done by Ms. U.S.Swetha . ( Register Number: 212AC1733) of Department of Commerce with Computer Applications, has satisfactorily completed his/her viva voce held on 31st January to 04th Feburary 2023.

Signature of the Head of the department

DECLARATION : I am Swetha U.S hereby declare that the present report of the Internship title supervised in all departments. I uniquely prepare a report of B.N.T Innovations Private limited after completion 1 week in B.N.T Innovations Private limited, Tirupur. I also confirm that the report is only prepared for any academic requirement not for any other purpose.

…………………….. Swetha U.S St Joseph’s College for women, Tirupur.

ACKNOWLEDGEMENT: ▪

I would like to express my sincere thanks to our principal Dr.R.MARY JOSEPHINE M.Sc. M.Phil., Ph.D., PGDCA, for all the encouragement and support during the internship training report.

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I would you like to express my heartful thanks to our Dr. KULANDAI THERESE M.Sc. M.Phil., Ph.D., PGDCA, for all the encouragement and support during the internship training report.

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I would like to express my great thanks to our Head of the Department Dr. G. ANANTHI M.com, M.Phil., Ph.D., PGDCA, for her support to complete this internship training report.

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I would like to express my heartful thanks to my guide PANDIRAJA for his kind encouragement guidance and valuable instructions throughout the preparation of this report.

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My greatest thanks to B.N.T INNOVATIONS PRIVATE LIMITED for providing necessary facilities to complete the internship training report.

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Last but not least, I thank my family and all my friends for having boosted, confidence during the course of the study.

S.no 1. 2. 3. 4.

Particular Introduction Marketing department Design department Merchandising department

5. 6. 7.

Pattern department Sampling department Fabric store and fabric sourcing

8.

Trims and accessories department

9. 10. 11. 12.

Cutting department Sweing department Embroidery department Production planning and control department Quality control department

13.

OVERVIEW OF THE COMPANY

Name.

: B.N.T Innovations Pvt Ltd

Director.

: V.Sethu Madhavan

Address. : 11A, 3rd St, main road, Kuthuspuram, Pappanayakan Palaiyam, Tiruppur, Tamil Nadu 641607 Established by.

: 07/12/1989

Age of company. : 33 years 5 month 2 days Company status. : Active Company category.: Company limited by shares Company sub category: Non government company Class of company. : Private Activity. : Primary manufacturers of textile garments and easy to handle the men’s wear, women’s wear and kid’s wear. Organisation guide.: Pandiraja

MARKETING AND BUSINESS DEPARTMENT Marketing department will use specific methods to make the company’s products more attractive to the demanding eyes of buyers. In the company will sell like crazy when we showcase our design capability, factory compliance, and quality policy as it helps the company become trustworthy. The Department focuses on the current products a company offers. Its job is to sell customers products and services that can be delivered to customers immediately.

Business development on improving the customer experience. While marketing aim to create a better content and messaging that can also attract customer to the business. It allows them to sell products or services to other companies or organizations that resell them, use them in their products or services, or use them to support their works. Business development process ❖ Conduct development process ❖ Raise visibility and awareness ❖ Promote through leadership ❖ Content outreach ❖ Quality leads

❖ Provide exemplary customer service ❖ Develop sales content from success stories

DESIGN DEPARTMENT In the Department can be considered as the research and development department of the clothing factory, because it is in this department that the prototype of garments. There are seven stages of department are: ❖ Forecasting ❖ Designing ❖ Collection planning ❖ Pattern making ❖ Technology ❖ Production of sample ❖ Pattern grading Forecasting The first stage of Fashion forecasting is information that offers effective and highly accurate trend predictions product to the fashion, style and related industries. Designing Second stage the designers work in different ways. Some sketch their ideas on paper, while others drape fabric on a dress form and some others use computerized design system. Collection planning Third stage, This process is in effect the pre production phase of sampling and the objectives are to set out in detail the styles, fabrics and colors which will represent the company’s proposals for the forth-coming season. Pattern making

Fourth stage, Pattern making may be done manually by a trained pattern maker with a paper and measuring tools or by using an auto CAD or by draping fabric directly onto the dress form. Technology Each and every department of the company has the scope of highly efficient machines. Production of sample Sampling is a continual process during the development of new product. Pattern grading Pattern sizing and grading done on computer or manually is link between pattern design and generation and preparatory stages of cutting in different sizes .

MERCHANDISING DEPARTMENT Merchandising involved with trade ( buy & sale). Merchandising means planning, development & presentation of a product for a target market in respect of prices, assortment, timing, styling etc. In short, the Merchandising department will receive orders from the buyer and satisfy their need to try out samples. The department employees will estimate materials and processing cost and inform those who are interested.

This team also has to follow up the production status. The merchandising team is divided into two groups: Sampling merchants and production merchants. Sampling merchants organize activities and exchange information related to sample product for buyers. Production merchants process volume production orders, devise production plans, survey supply prices, and keep track on production status.

PATTERN MAKING DEPARTMENT Pattern making today has become an easy job with the use of the computers. Now-a-days different softwares are available in the market to meet the needs of the manufacturers. Pattern making is the process of creating a blueprint of the organisation.

A pattern is used as a template to cut out fabric that matches the required specifications to sew a garment. Pattern making is a bridge function between design and production. Methods of pattern making: ❖ Drafting ❖ Draping ❖ Flat paper Pattern can be formed by either a 2D or 3D process.

SAMPLING DEPARTMENT Sampling is also gives us market knowledge along with other knowledge of the company. The buyer can also be satisfied by sampling. After checking the quality of the sample, the buyer either allows to manufacture or cancels the deal that the buyer had made to the manufacturer to produce. Functions of sampling: Promotional sample Promotional sample are also called salesman samples. It is high quality sample. The retailer or buyer has to pay to get it. Proto sample The first sample that is prepared after the order sheet is received from the buyer is called the proto sample. And after that this sample is sent to the buyer. After getting approval of this sample by buyer, the process of making fit sample starts. Fit sample Fit sample is made again after the proto sample approved. All the details of the order sheet sent by buyer to make the fit sample. After the fit sample is approved by the buyer, preparation is made to make the size set sample.

Size set sample Size set samples are also prepared according to order sheet sent by buyer. Small, medium, large size, etc. samples are made under the size set sample. Shipment sample The sample that are packaged and sent to the buyer after the production is completed and before shipment is sent are called shipment samples. This sample is packed and sent to the buyer according to the guidelines given in the order sheet.

Purpose of sampling: ❖ To allow the buyer to judge the production capabilities of the manufacturer. ❖ To provide a means for making revision in the bulk production process ❖ To let the manufacturer estimate the thread and fabric consumption.

FABRIC STORE AND FABRIC SOURCING The main responsibility of fabric store department is to store all the raw materials specially fabric necessary to produce garments. Fabric sourcing department is basically engaged in determining how and where its merchandise i.e fabric will be obtained. It works in coordination with the merchandising department. There are two types of fabric store and fabric sourcing are: ❖ World wide sourcing and international sourcing ❖ Global manufacturing World wide sourcing and international sourcing All raw material required to make a fabric are sourced from other country. For example: fiber or yarn. Global manufacturing Manufacturing of fabric is done in other country is called global manufacturing. They are the people who store a large amount of fabric for the cutting department. Duties:

❖ In the company contact and understand the fabric supplies ❖ Test fabrics physical properties ❖ Fabric Issue ❖ Fabric printing

The fabric store is handled by Fabric in-charge and the in-charge is assisted by a team of helpers for loading and unloading fabrics and issuing fabric to cutting department. Fabric department receives and stores all kind of fabrics.

TRIMS AND ACCESSORIES DEPARTMENT The materials which are attached to the body of organization by sewing are termed as trimmings. The materials which are not attached to the body of clothing by sewing, only used for company finishing and packing (decorative purposes) are termed as accessories. The main difference between trimming and accessories is, trimmings are used for functional purposes, and accessories are used for decorative purposes.

Any materials or components used in clothing that are not the main fabric are referred to as trims. There are various types of trims are: ❖ Button ❖ Rivet ❖ Zipper ❖ Lining ❖ Interlining

❖ Hook and eye closure ❖ Label

Button Buttons are the one item that can be used with any outfit and serve as both a functional and decorative elements .

Rivet Rivets takes us back to the time when denim or jeans were invented. They are positioned on the parts of the jeans that are most likely to be torn apart by pressure or movement and work to keep the fabric together, extending the life of the garment.

Zipper Zipper is a slide fastener made of interlocking elements that are each attached to one of the opposing edges of two tapes, as well as a movable component known as a “slider” that spans the interlocking elements.

Lining

Linings are typically useful components of a garment. The inner side of the garment has linings to offer comfort and protection.

Interlining The terms lining and interlining are distinct. A textile called interlining is inserted between two layers of fabric in clothing. Essentially, it is placed between the lining and the shell fabric. Both woven and non-woven products are acceptable. Hook and eye closure

Hook-and-eye closure is a type of clothing fastener that consists of two parts: one has a small, protruding blunt hook, and the other has a protruding eye. Both parts are sewn to the appropriate pieces of fabric.

Label

Labels are an integral part of clothing that are sewn or printed with significant information about the item.

CUTTING DEPARTMENT This is the department that will execute the cutting of large fabrics into sizes for reassembly at the sewing department. The cutting department has a huge contribution of the organisation.

Cutting is the process which cut out the pattern pieces from specified fabric for making garment. This is the major operation of the cutting room of all of the operations in the cutting room this is most decisive, because once the fabric has been cut very little can be done to rectify serious mistakes. There are three types cutting machines are: ❖ Manual cutting machine ❖ Semi- automatic cutting machine

❖ Fully automatic cutting machine

SWEING DEPARTMENT Sewing is the most important operation in the process of company making or other similar product. Sewing means joining of different parts of organization with the use of needle and thread. Sewing is an important department in the garments manufacturing industry.

Main jobs of the sewing department are stitching of garment. In the sewing floor, various types of production systems and line layout are used. Factories either work in an assembly line or group system. Major tasks of this department are as follows but not limited to these only. ❖ Line setting ❖ Garment stitching ❖ Marking parts

❖ Ironing garment components ❖ Checking of stitched garments ❖ Stitching Alteration ❖ Documentation There are 4 types of sweing are: ❖ Running stitch ❖ Overlock ❖ Lock stitch ❖ Cover stitch

Running stitch The straight or running stitch is the basic stitch in hand-sewing and embroidery, on which all other forms of sewing are based.

Overlock stitch An overlock is a kind of stitch that sews over the edge of one or two pieces of cloth for edging, hemming, or seaming.

Lock stitch

A sewing machine stitch formed by the looping together of two threads one on each side of the material being sewn.

Cover stitch cover stitch is formed by two or more needles which add straight stitches to the fabric and a looper thread on the opposite side of the fabric that zig-zags between the straight stitches.

EMBROIDERY DEPARTMENT Embroidery is the craft of decorating fabric or other materials using a needle to apply thread or yarn. Embroidery may also incorporate other materials such as pearls, beads, quills, and sequins. Embroidery is done by hand. The embroidery section is one of the most important sections of the garment manufacturing industry. It is one of the special tasks which is done according to the buyer’s requirements.

There are various types of embroidery stitches ❖ Back stitch ❖ Split stitch ❖ Stem stitch ❖ Chain stitch ❖ French knots Back stitch Backstitch is led by setting the needle back of the end of the last stitch, then bringing it out in front of the end.

Split stitch The split stitch can be used for outlines, stems, solitary stitches, fillings, or as padding under other stitches.

Stem stitch The stem stitch is a traditional outline stitch in hand embroidery.

Chain stitch Chain stitch is a sewing and embroidery technique in which a series of looped stitches form a chain-like pattern.

French knots The French knot is one of several knotted stitches used in surface embroidery and produces a knot similar to a colonial knot.

PRODUCTION PLANNING CONTROL DEPARTMENT Production planning and contol helps to allocate the style for sewing line. It is the process which delivers on time. Ppc means production planning and control. It is not only related to planning garments but also to control the production .Its main function are follow up and execution of garment export order, job scheduling, material resource planning, facility location ,estimating quantity and cost of production etc. Objectives of planning and control

Functions of production planning and control:

Forecasting: The manufacturers make future projections for creating schedules. Scheduling: It provides the schedule or timetable for manufacturing activities. Therefore, meeting delivery commitments and completing production on time. Routing: PPC describes the flow of work and the sequence of production activities. Make or Buy Decisions: It plays an important role in taking make or buy decisions. Generally, these decisions are taken in the planning phase of PPC. Requirements Planning: PPC determines the exact quantity of materials required for production. Also, it assures the availability of materials whenever needed. Material Control: Besides availability, it also ensures the best use of resources and eliminates waste.

QUALITY CONTROL DEPARTMENT Quality control (QC) is a process through which a business seeks to ensure that product quality is maintained or improved. Quality control involves testing units and determining if they are within the specifications for the final product. Quality control (QC) is a procedure or set of procedures intended to ensure that a manufactured product or performed service adheres to a defined set of quality criteria or meets the requirements of the client or customer.

CONCLUSION

The Internship training report at B.N.T. Innovations Private limited I very useful experience for students.I achieved many of my learning goals in this internship training. This Internship has been a very useful for me.I have learned many new things and I had a knowledge about the supervising field. But, that overall experience was positive, and everything I learned would be useful in my future career in the field. In supervising field I have lot of experience in organisation. This internship report is useful for young people.