1- HDP Catalogue Flipbook PDF

03 Red Sea Pipes is proudly one of the main suppliers for rebuilding Egypt in partnership with the top consultants, construction companies and developers. Major National Projects Tunnels and Roads Networks New Urban Communities New administrative Capital City Projects include New Suez Canal, Toshka major agriculture initiative, Delta agriculture project, and Dabaa nuclear plant ( NPPA ) Projects include High Dam Railway Line, Egypt’s Monorail, Greater Cairo Metro, and Ring Road. Projects include El-Alamein, Al Galala, New Mansoura, New Aswan, New Damietta, and New Ismailia Cities Projects include Residential District (R), CBD New Capital, and Central Park of New Capital RSP Irrigation System Profile About System S Drainage Quality Installation

Thanks to RSP’s world-class trusted quality and top materials, it’s been supplying various projects in Sudan funded and audited by World Bank and United Nations. RSP continues to support the region for current and future real-estate and infrastructure projects. Market Leader in Libya & Iraq Red Sea Pipes has been leading the plumbing market in Libya & Iraq and the surrounding countries for more than 20 years. Currently, RSP is supporting the mega infrastructure projects in Libya & Iraq supplying HDPE and DWC products. Internationally Funded Projects Sudan & Yemen Red Sea Pipes contributes in major projects in the Middle East and Africa. RSP Irrigation System 04

Technical Guide Physical and Mechanical Properties of Material STD [DIN8074/75-EN12201-ES1832-ISO4427] Raw Material Partners Material Designation Designation of polyethylene molding materials, based on the minimum required strength (MRS) in water at 20 °C for 50 years, as specified in DIN EN ISO 12162 is 10 N/MM2 HDPE pipes, material comes in black color containing carbon Black atoms which its percent is 2-2.5% (by mass). This provides exceptional protection against the effects of ultra-violet Light (UV) Carbon black content Properties T.Value Minimum required strength (at 20˚c) 10 Mpa Carbon Black content 2:2.5% Carbon Black dispersion ≤60μm (grade 3) Density ≥ 0.930 gm/cm Minimum density 0.956 kg/cm² Modulus of elasticity (1mm/min) 1200 Mpa Melt flow rate at 190˚c – 5kg load 0.25 gm/10min Melt flow rate at 190˚c – 2.16 load >0.03 g/10 min Tensile stress at yield 25 Mpa Elongation at break > 600% Bend Creep module (1min.value) 840 N/mm2 Crystallite melting range 127-131 C° Coefficient of linear expansion 0.13 mm/m*K Linear Coefficient of thermal expansion 1.3*10.4 K-1 Thermal Expansion (20-90) C ° 1014 W Specific heat 1.9 j/g K° Thermal conductivity .38 W/m k° Environmental stress crack resistance (10% stabiliser) >250 hrs Resistance to internal pressure >165 hrs Oxidation induction time (200°C) Thermal Stability >20 mins Flexural creep modulus > 900 Mpa Shore D hardness (40°C) >50 Charpy impact No break Vicat softening point >125°C 05 RSP HDPE Pipes Profile About System S Drainage Quality Installation

Properties T.Value Density >940kg/m3 Melt mass flow index or rate (5.00kg, 190°C) >0.30g/10min Oven test Defects shall not develop Resistance to internal pressure (200C, water in water, hoop stress 12.4MPa, 100hrs No failure or defects Resistance to internal pressure (800C, water in water, hoop stress 5.5MPa, 165hrs) No failure or defects Resistance to internal pressure (800C, water in water, hoop stress 5.0MPa, 1000hrs) No failure or defects Longitudinal reversion (100C°) 50 Tensile strength at yield (50mm/min) >20MPa Elongation at break >350% Impact strength TIR 10% Thermal stability (200C°) 20 mins Physical and Mechanical Properties of the Pipes RSP HDPE Pipes 06

Chemical Properties Chemical Formula % Conc T(C°) Degree Of Resistance Adipic acid (CH2)4(COOH)2 sat.sol.%1.4 20 60 R Allele alcohol CH2=CHCH2OH l.tp 20 R 60 R Aluminium hydroxide Al(OH)3 susp 20 R 60 R Ammonium dry gas NH3 g.tp 20 R 60 R Ammonium ,liquid NH3 sat.sol. 20 R 60 R g.tp 20 R 60 R Ammonium chloride NH4Cl sat.sol. 20 R 60 R Ammonium sulphide (NH4)2S sat.sol. 20 R 60 R Aniline C6H5NH2 sat.sol 20 R 60 Acetic acid CH₃COOH 50 20 60 R Acetic acid , Freezes >96 20 60 R Acetone C3H6O l.tp 20 LR 60 LR Copper (II) sulphate CuSO4 sat.sol 20 LR 60 R Benzene C6H6 l.tp 20 R 60 LR Benzene (fuel) sat.sol. 20 R 60 R Beer C₂H₅OH, op.sol. 20 60 R vegetables oils l.tp 20 R 60 R butane gas C₄H₁₀ g.tp 20 R 60 R Mercury Hg l.tp 20 R 60 R Iron (II) & Chloride FeCl2 sat.sol. 20 R 60 LR Ethanol C2H5OH 40 20 R 60 R Ethylene glycol C2H6O2 l.tp 20 R 60 R Phenol C6H6O sol 20 R 60 R Formaldehyde CH2O 30-40 20 R 60 R Glycerine C3H8O3 I.tp 20 R 60 R Air N2,O2,CO2,H2O,… g.tp 20 R 60 R Hydrogen H2 g.tp 20 R 60 R Hydrogen peroxide H2O2 30 20 R 60 R Hydrogen acid HCl 30 20 R 60 R Derisik 20 R 60 R Urine 20 NR NR susp Suspension prepared in saturated solution Sat.Sol. Saturated Liquid solution l.tp. liquid technical purity g.tp Gas in technical purity op.sol Operation solution R Resistance LR Limited Resistance NR Non-Resistance Abbreviation 07 RSP HDPE Pipes Profile About System S Drainage Quality Installation

RSP HDPE Pipes 08 Service Life Time Many installations of HDPE pipes in water applications are already reaching 50 years of successful service. The polyethylene pipe industry estimates a service life lasting for decades but this will vary based on pipe service conditions. This relates to savings in replacement costs for generations to come.

Service Life Time Ref DIN8074 / 75 SF (1.25) Temperature °C Years of service Pipes Series ( S ) 25 20 16 12.5 10.5 10 8.3 8 6.3 5 4 3.2 2.5 2 Standard Dimension Ration ( SDR) 51 41 33 26 22 21 17.6 17 13.6 11 9 7.4 6 5 Allowable Working Pressure (Bar) 10 5 3.9 5 6.3 7.9 9.3 10 11.9 12.5 15.8 19.9 25.1 31.6 39.8 50.1 10 3.9 4.9 6.1 7.7 9.1 9.8 11.7 12.3 15.5 19.5 24.6 30.9 39 49.1 25 3.8 4.8 6 7.6 8.9 9.6 11.5 12 15.2 19.1 24.1 30.3 38.2 48.1 50 3.7 4.7 5.9 7.5 8.9 9.5 11.3 11.9 15 18.9 23.8 30 37.8 47.6 100 3.7 4.6 5.8 7.3 8.7 9.3 11.1 11.7 14.7 18.5 23.3 29.4 37 46.6 20 5 3.3 4.2 5.3 6.6 7.8 8.4 10 10.5 13.3 16.7 21 26.5 33.4 42 10 3.3 4.1 5.2 6.5 7.7 8.3 9.9 10.4 13.1 16.5 20.8 26.2 33 41.5 25 3.2 4 5.1 6.4 7.5 8.1 9.7 10.1 12.8 16.1 20.3 25.6 32.2 40.5 50 3.2 4 5 6.3 7.4 8 9.6 10 12.5 16 20 25 32 4 100 3.1 3.9 4.9 6.1 7.3 7.8 9.4 9.8 12.3 15.5 19.5 24.6 31 39 30 5 2.8 3.5 4.4 5.6 6.6 7.1 8.5 8.9 11.2 14.1 17.8 22.4 28.2 35.5 10 2.7 3.5 4.4 5.5 6.5 7 8.3 8.8 11 13.9 17.5 22.1 27.8 35 25 2.7 3.4 4.3 5.4 6.4 6.9 8.2 8.6 10.9 13.7 17.3 21.8 27.4 34.5 50 2.7 3.4 4.2 5.4 6.3 6.8 8.1 8.5 10.7 13.5 17 21.5 27 34 40 5 2.4 3 3.8 4.8 5.7 6.1 7.3 7.6 9.6 12.1 15.3 19.2 24.2 30.5 10 2.3 3 3.7 4.7 5.6 6 7.1 7.5 9.5 11.9 15 18.9 23.8 30 25 2.3 2.9 3.7 4.6 5.5 5.9 7 7.4 9.3 11.7 14.8 18.6 23.4 29.5 50 2.3 2.9 3.6 4.6 5.4 5.8 6.9 7.3 9.1 11.5 14.5 18.3 23 29 50 5 2.1 2.6 3.3 4.2 4.9 5.3 6.3 6.6 8.3 10.5 13.3 16.7 21 26.5 10 2 2.6 3.2 4.1 4.8 5.2 6.2 6.5 8.2 10.3 13 16.4 20.7 26 15 2 2.6 3.2 4.1 4.8 5.2 6.2 6.5 8.2 10.3 13 16.4 20.7 26 60 5 1.8 2.9 2.9 3.6 4.3 4.6 5.5 5.7 7.2 9.1 11.5 14.5 18.3 23 70 2 1.6 2.6 2.6 3.3 3.9 4.2 5 5.2 6.6 8.3 10.5 13.2 16.7 21 09 RSP HDPE Pipes Profile About System S Drainage Quality Installation

1 10 102 103 104 105 106 1.5 2 2.5 3 4 60°C 80°C 5 50°C 70°C 6 40°C 7 30°C 8 20°C 9 10°C 15 20 25 30 40 50 Service Life Time 1 10 25 50 100 Time To Failure , in Years Diagram - Long term hydrostatic pressure resistance of PE- 100 pipes Long term hydrostatic pressure resistance N/MM2 Time to failure [ hours ] RSP HDPE Pipes 10

11 RSP HDPE Pipes Profile About System S Drainage Quality Installation Temperature °C Years of service Pipe series S 25 20 16 12,5 10,5 10 8,3 8 6,3 5 4 3,2 2,5 2 SDR Standard dimension ratio SDR 51 41 33 26 22 21 17,6 17 13,6 11 9 7,4 6 5 Allowable working pressure bar 10 5 3,1 3,9 4,9 6,1 7,3 7,8 9,3 9,8 12,3 15,5 19,5 24,6 31,0 39,0 10 3,0 3,8 4,8 6,1 7,2 7,7 9,2 9,6 12,2 15,3 19,3 24,3 30,6 38,5 25 2,9 3,7 4,7 5,9 7,0 7,5 8,9 9,4 11,8 14,9 18,8 23,7 29,8 37,5 50 2,9 3,7 4,6 5,8 6,9 7,4 8,8 9,3 11,7 14,7 18,5 23,4 29,4 37,0 100 2,9 3,6 4,6 5,7 6,8 7,3 8,7 9,1 11,5 14,5 18,3 23,0 29,0 36,5 20 5 2,5 3,2 4,1 5,1 6,1 6,5 7,7 8,1 10,3 12,9 16,3 20,5 25,8 32,5 10 2,5 3,2 4,0 5,0 6,0 6,4 7,6 8,0 10,1 12,7 16,0 20,2 25,4 32,0 25 2,5 3,1 4,0 5,0 6,0 6,3 7,5 8,0 10,0 12,5 16,0 20,0 25,0 31,5 50 2,5 3,0 4,0 5,0 6,0 6,3 7,4 8,0 10,0 12,5 16,0 20,0 25,0 31,0 100 2,4 3,0 3,8 4,8 5,7 6,1 7,3 7,6 9,6 12,1 15,3 19,2 24,2 30,5 30 5 2,2 2,8 3,5 4,4 5,2 5,6 6,7 7,0 8,8 11,1 14,0 17,7 22,2 28,0 10 2,1 2,7 3,4 4,3 5,1 5,5 6,5 6,9 8,7 10,9 13,8 17,3 21,8 27,5 25 2,1 2,7 3,4 4,2 5,0 5,4 6,4 6,7 8,5 10,7 13,5 17,0 21,4 27,0 50 2,1 2,6 3,3 4,2 5,0 5,3 6,3 6,6 8,3 10,5 13,3 16,7 21,0 26,5 40 5 1,9 2,4 3,0 3,8 4,5 4,8 5,7 6,0 7,6 9,5 12,0 15,1 19,1 24,0 10 1,8 2,3 2,9 3,7 4,4 4,7 5,6 5,9 7,4 9,3 11,8 14,8 18,7 23,5 25 1,8 2,3 2,9 3,6 4,3 4,6 5,5 5,7 7,2 9,1 11,5 14,5 18,3 23,0 50 1,7 2,2 2,8 3,5 4,2 4,5 5,3 5,6 7,1 8,9 11,3 14 ,2 17,9 22,5 50 5 1,6 2,0 2,5 3,2 3,8 4,1 4,9 5,1 6,4 8,1 10,2 12,9 16,3 20,5 10 1,6 2,0 2,5 3,2 3,8 4,1 4,9 5,1 6,4 8,1 10,2 12,9 16,3 20,5 15 1,5 2,0 2,5 3,1 3,7 4,0 4,7 5,0 6,3 7,9 10,0 12,6 15,9 20,0 60 5 1,4 1,8 2,2 2,8 3,3 3,6 4,3 4,5 5,7 7,1 9,0 11,3 14,3 18,0 Service Life Time Ref DIN8074 / 75 SF (1.6)

RSP HDPE Pipes 12 Temperature °C Years of service Pipe series S 25 20 16 12,5 10,5 10 8,3 8 6,3 5 4 3,2 2,5 2 SDR Standard dimension ratio SDR 51 41 33 26 22 21 17,6 17 13,6 11 9 7,4 6 5 Allowable working pressure bar 10 5 2,5 3,1 3,9 5,0 6,0 6,3 7,5 7,8 9,9 12,5 15,6 19,5 25,0 31,3 10 2,5 3,1 3,8 4,9 5,9 6,2 7,4 7,7 9,8 12,3 15,4 19,2 24,6 30,8 25 2,4 3,0 3,8 4,8 5,8 6,1 7,3 7,6 9,6 12,1 15,1 18,9 24,2 30,3 50 2,4 3,0 3,7 4,8 5,7 6,0 7,2 7,4 9,4 11,9 14,9 18,6 23,8 29,8 100 2,3 2,9 3,7 4,7 5,6 5,9 7,0 7,3 9,3 11,7 14,6 18,3 23,4 29,3 20 5 2,1 2,6 3,3 4,2 5,0 5,3 6,3 6,6 8,3 10,5 13,1 16,4 21,0 26,3 10 2,1 2,6 3,3 4,2 5,0 5,2 6,3 6,5 8,3 10,4 13,0 16,3 20,8 26,0 25 2,0 2,6 3,2 4,1 4,9 5,1 6,1 6,4 8,1 10,2 12,8 15,9 20,4 25,5 50 2,0 2,5 3,0 4,0 4,8 5,0 6,0 6,3 8,0 10,0 12,5 15,5 20,0 25,0 100 2,0 2,5 3,0 4,0 4,7 5,0 6,0 6,2 7,9 9,9 12,4 15,5 19,8 24,8 30 5 1,8 2,3 2,8 3,6 4,3 4,5 5,4 5,6 7,1 9,0 11,3 14,1 18,0 22,5 10 1,8 2,2 2,8 3,5 4,2 4,4 5,3 5,5 7,0 8,8 11,0 13,8 17,6 22,0 25 1,7 2,2 2,7 3,4 4,1 4,3 5,2 5,4 6,8 8,6 10,8 13,4 17,2 21,5 50 1,7 2,1 2,7 3,4 4,0 4,3 5,1 5,3 6,7 8,5 10,6 13,3 17,0 21,3 40 5 1,5 1,9 2,4 3,1 3,7 3,9 4,6 4,8 6,1 7,7 9,6 12,0 15,4 19,3 10 1,5 1,9 2,4 3,0 3,6 3,8 4,6 4,8 6,0 7,6 9,5 11,9 15,2 19,0 25 1,5 1,9 2,3 3,0 3,5 3,7 4,5 4,6 5,9 7,4 9,3 11,6 14,8 18,5 50 1,5 1,8 2,3 2,9 3,5 3,7 4,4 4,6 5,8 7,3 9,1 11,4 14,6 18,3 50 5 1,3 1,7 2,1 2,7 3,2 3,4 4,0 4,2 5,3 6,7 8,4 10,5 13,4 16,8 10 1,3 1,7 2,1 2,6 3,1 3,3 4,0 4,1 5,2 6,6 8,3 10,3 13,2 16,5 15 1,3 1,6 2,0 2,6 3,1 3,3 3,9 4,1 5,2 6,5 8,1 10,2 13,0 16,3 60 5 1,2 1,5 1,8 2,4 2,8 3,0 3,6 3,7 4,7 5,9 7,4 9,2 11,8 14,8 70 2 1,1 1,3 1,7 2,1 2,5 2,7 3,2 3,3 4,2 5,3 6,6 8,3 10,6 13,3 Service Life Time Ref DIN8074 / 75 SF (2)

Features High Impact Resistance (toughness) Smooth Internal Wall Homogeneous Welded Joints Pre-Fabrication Sun Light Resistance Elasticity Corrosion Non-Toxic Light weight This might be one of the most important properties needed in transferring fluids. It is mainly about how strongly this material can withstand a sudden internal or external hit (Normally for a buried pipe, a sudden pressure wave inside pipe). This property report the amount of energy this material is capable of absorbing before deforming. The HDPE pipe interior is very smooth and guarantees decent flow. Not only this, the smoothness life time is much larger than that of steel or ductile iron because HDPE doesn’t rust or rot. The free flow eliminates the possibility of internal deposits which make the inner diameter smaller. Many technicians always complain that the welding remains a critical process for the metal pipes, because, the rigidity of metal prevents the full homogeneity of the welding area. While with HDPE, welding is more powerful especially in butt welding, that makes the Joints share same properties of the pipe, and even are stronger. The HDPE is friendly for pre-fabrication to make customised products, for example segmented fittings can be pre-fabricated from the pipes of same SDR. HDPE pipes are ultra-violet resistant as the containing carbon atom by is mass 2-2.5% Despite being very rigid, HDPE stays a polymer material, and this means high degree of elasticity and flexibility. The implications of this are high impact resistance, flexibility and minimum possibility of damaging HDPE material because of rough trench conditions or reduction of massive number of bends. This characteristic also implies that using these flexible pipes is safer especially in applications that need seismic protection [Earthquake-resistant] High yield strength, high toughness, and high tensile stress the HDPE resists hard ambience. Even if the bedding used for this type of pipes contains large granules of rock and sand, this material can withstand . This property is inherent from the fact that the HDPE material is inert so the water inside will always be clean and safe. This is a big advantage when HDPE is compared to metal pipes for conveyance of potable drinking water. The light weight nature of HDPE pipes and fittings makes it easy for handling and installation in comparison to other materials. 13 RSP HDPE Pipes Profile About System S Drainage Quality Installation

Area of Use HDPE pipe systems are used in a wide variety of applications in construction in Egypt & Middle East. Civils & Utilities [below ground pipe systems] Red Sea Pipes (RSP) Certify That HDPE Pipes widely used in Buried Firefighting lines according to Egyptian Code for design principles and construction fire protection code NO (301) part 4 clause NO 1 / 10 / 1 / 1 RSP HDPE Pipes 14 Underground system for firefighting application STD - DIN8074/75 Sewers Stormwater management Distribution of drinking water Telecommunications DIN 323-1 Preferred numbers and series - basic , calculate and rounded values DIN 8074 Polyethylene (PE)- Dimensions DIN 52612-1 Determination of the thermal conductivity of thermal insulating materials by the guarded hotplate apparatus- procedure and evaluation DIN EN743 Plastics piping and ducting systems DIN EN921 Thermoplastics pipes - Determination of resistance to internal pressure at constant temperature DIN EN10204 inspection document for metallic products DIN EN ISO 178 determination of the flexural properties of the plastics (ISO 178:1993) DIN EN ISO 12162 Thermoplastics materials for pipes and fittings for pressure applications - classification and designation - overall service ( design ) coefficient ISO /TR 9080 :1992 Thermoplastics pipes for the transport of fluids-methods extrapolation of hydrostatic stress rupture data to determine the long term hydrostatic strength of thermoplastics pipe material IEC 60093 Method of test for insulating materials for electrical purpose - volume resistivity and surface resistivity of soild electrical insulating material

01 — Solid Wall HDPE Pipes & Fittings STD [DIN8074/75-EN12201-ES1832-ISO4427] MATERIAL SIZES PRESSURE JOINTING PERFORATION PACKING INJECTED FITTINGS FABRICATED FITTINGS PE100 — PURE 20 MM—1600 MM PN6-PN20 BUTT / FUSION APPLICABLE STRAIGHT LINES / COILS EN12201 DIN16963 15 RSP HDPE Pipes Profile About System S Drainage Quality Installation

SDR SDR 26 SDR 21 SDR 17 SDR SDR 13.6 SDR 11 SDR 9 WP(Bar) PN 6 PN 8 PN10 WP(Bar) PN12.5 PN16 PN20 DN (MM) S ( mm ) ID (mm) Weight kg /m S ( mm) ID (mm) Weight kg /m S (mm) ID (mm) Weight kg /m DN (MM) S (mm) ID (mm) Weight kg /m S (mm) ID (mm) Weight kg /m S (mm) ID (mm) Weight kg /m 20 - - - - - - - - - 20 1.8 16.4 0.107 1.9 16.2 0.112 2.3 15.4 0.133 25 - - - - - - 1.8 21.4 0.137 25 1.9 21.2 0.144 2.3 20.4 0.171 2.8 19.4 0.2 32 - - - - - - 1.9 28.2 0.187 32 2.4 27.2 0.232 2.9 26.2 0.272 3.6 24.8 0.327 40 1.80 36.40 0.227 1.90 36.20 0.239 2.4 35.2 0.295 40 3 34 0.356 3.7 32.6 0.43 4.5 31 0.509 50 2.00 46.00 0.314 2.40 45.20 0.374 3 44 0.453 50 3.7 42.6 0.549 4.6 40.8 0.666 5.6 38.8 0.788 63 2.50 58.00 0.494 3.00 57.00 0.580 3.8 55.4 0.721 63 4.7 53.6 0.873 5.8 51.4 1.05 7.1 48.8 1.26 75 2.90 69.20 0.675 3.60 67.80 0.828 4.5 66 1.02 75 5.6 63.8 1.24 6.8 61.4 1.47 8.4 58.2 1.76 90 3.50 83.00 0.978 4.30 81.40 1.180 5.4 79.2 1.46 90 6.7 76.6 1.77 8.2 73.6 2.12 10.1 69.8 2.54 110 4.20 101.60 1.43 5.30 99.40 1.770 6.6 96.8 2.17 110 8.1 93.8 2.62 10 90 3.14 12.3 85.4 3.78 125 4.80 115.40 1.84 6.00 113.00 2.270 7.4 110.2 2.76 125 9.2 106.6 3.37 11.4 102.2 4.08 14 97 4.87 140 5.40 129.20 2.32 6.70 126.60 2.830 8.3 123.4 3.46 140 10.3 119.4 4.22 12.7 114.6 5.08 15.7 108.6 6.11 160 6.20 147.60 3.04 7.70 144.60 3.720 9.5 141 4.52 160 11.8 136.4 5.5 14.6 130.8 6.67 17.9 124.2 7.96 180 6.90 166.20 3.79 8.60 162.80 4.670 10.7 158.6 5.71 180 13.3 153.4 6.98 16.4 147.2 8.42 20.1 139.8 10.1 200 7.70 184.60 4.69 9.60 180.80 5.780 11.9 176.2 7.05 200 14.7 170.6 8.56 18.2 163.6 10.4 22.4 155.2 12.4 225 8.60 207.80 5.89 10.80 203.40 7.300 13.4 198.2 8.93 225 16.6 191.8 10.9 20.5 184 13.1 25.2 174.6 15.8 250 9.60 230.80 7.3 11.90 226.200 8.930 14.8 220.4 11 250 18.4 213.2 13.4 22.7 204.6 16.2 27.9 194.2 19.4 280 10.70 258.60 9.1 13.40 253.200 11.300 16.6 246.8 13.7 280 20.6 238.8 16.8 25.4 229.2 20.3 31.3 217.4 24.3 315 12.10 290.80 11.6 15.000 285.000 14.200 18.7 277.6 17.4 315 23.2 268.6 21.2 28.6 257.8 25.6 35.2 244.6 30.8 355 13.60 327.80 14.6 16.900 321.200 18.000 21.1 312.8 22.1 355 26.1 302.8 26.9 32.2 290.6 32.5 39.7 275.6 39.1 400 15.30 369.40 18.6 19.10 361.800 22.900 23.7 352.6 28 400 29.4 341.2 34.1 36.3 327.4 41.3 44.7 310.6 49.6 450 17.20 415.60 23.5 21.50 407.000 28.900 26.7 396.6 35.4 450 33.1 383.8 43.2 40.9 368.2 52.3 50.3 349.4 62.7 500 19.10 461.80 28.9 23.90 452.200 35.700 29.7 440.6 43.8 500 36.8 426.4 53.3 45.4 409.2 64.5 55.8 388.4 77.3 560 21.40 517.20 36.2 26.70 506.600 44.700 33.2 493.6 54.8 560 41.2 477.6 66.9 50.8 458.4 80.8 62.5 435 97 630 24.10 581.80 45.9 30.00 570.000 56.400 37.4 555.2 69.4 630 46.3 537.4 84.6 57.2 515.6 102 - - - 710 27.20 655.60 58.4 33.90 642.200 71.800 42.1 625.8 88.1 710 52.2 605.6 107 64.5 581 130 - - - 800 30.60 738.80 73.9 38.10 723.800 91.100 47.4 705.2 112 800 58.8 682.4 136 72.7 654.6 159.35 - - - 900 34.40 831.20 93.4 42.90 814.200 115.000 53.3 793.4 141 900 66.1 767.8 172 - - - - - - 1000 38.20 923.60 115 47.70 904.600 142.000 59.3 881.4 175 1000 73.5 853 203 - - - - - - 1100 42.30 1015.40 134 52.40 995.200 164.000 64.7 970.6 200 1100 80 940 244 - - - - - - 1200 45.90 1108.20 166 57.20 1085.600 205.000 70.6 1058.8 250 1200 - - - - - - - - - 1400 53.50 1293.00 226 66.70 1266.600 278.000 83 1234 328 1400 - - - - - - - - - 1600 61.20 1477.60 295 76.00 1448.000 372.000 - - - 1600 - - - - - - - - - Pipe Dimension Table RSP HDPE Pipes 16

Pipe Dimension Table RSP HDPE Pipes 18 SIZES (OD) PRESSURE 20—1600 MM PN6-PN20

Material PE 100 Sizes (OD) 50 -315mm Standard EN12201 Jointing Butt- FUSION 19 RSP HDPE Pipes INJECTED FITTINGS Profile About System S Drainage Quality Installation

Øe mm H mm Z mm L mm P mm Pressure Rating (Bar) SDR 50 60 89 119 119 SDR11- PN16 63 65 111 146 146 SDR11- PN16 75 75 128 170 170 SDR11- PN16 90 80 130 180 180 SDR11- PN16 110 88 149 210 210 SDR11- PN16 125 92 165 234 234 SDR11- PN16 140 100 183 260 230 SDR11- PN16 160 110 191 279 279 SDR11- PN16 Elbow 90° Elbow 45° TEE Y -TEE Øe mm H mm Z mm L mm P mm Pressure Rating (Bar ) SDR 50 60 77 98 145 SDR11 - PN16 63 56 80 114 159 SDR11 - PN16 75 75 90 132 181 SDR11 - PN16 90 80 130 174 254 SDR11 - PN16 110 88 140 199 278 SDR11 - PN16 125 92 179 240 350 SDR11 - PN16 140 115 197 266 386 SDR11 - PN16 160 122 221 301 434 SDR11 - PN16 Øe mm H mm Z mm P mm Pressure Rating (Bar) SDR 50 61 178 111 SDR11 - PN16 63 65 225 128 SDR11 - PN16 75 75 260 160 SDR11 - PN16 90 80 286 170 SDR11 - PN16 110 88 315 198 SDR11 - PN16 125 92 357 217 SDR11 - PN16 140 100 370 240 SDR11 - PN16 160 110 470 270 SDR11 - PN16 Øe mm L mm 1e mm Z mm Pressure Rating (Bar) SDR 50 61 178 111 SDR11 - PN16 63 254 63 164 SDR11 - PN16 75 284 70 185 SDR11 - PN16 90 321 79 213 SDR11 - PN16 110 376 82 251 SDR11 - PN16 RSP HDPE Pipes 20

Reduced TEE Øe mm Øe 1 mm H mm H1 mm Z mm Pressure Rating (Bar ) SDR 50 25 61 40 178 SDR11 - PN16 50 32 61 45 178 SDR11 - PN16 63 32 65 45 225 SDR11 - PN16 63 40 65 51 225 SDR11 - PN16 63 50 65 57 225 SDR11 - PN16 75 32 75 45 260 SDR11 - PN16 75 40 75 51 260 SDR11 - PN16 75 50 75 57 260 SDR11 - PN16 75 63 75 65 260 SDR11 - PN16 90 50 80 57 286 SDR11 - PN16 90 63 80 65 286 SDR11 - PN16 90 75 80 75 286 SDR11 - PN16 110 50 88 57 315 SDR11 - PN16 110 63 88 65 315 SDR11 - PN16 110 75 88 75 315 SDR11 - PN16 110 90 88 80 315 SDR11 - PN16 125 63 92 65 357 SDR11 - PN16 125 42 92 75 357 SDR11 - PN16 125 90 92 80 357 SDR11 - PN16 125 110 92 88 357 SDR11 - PN16 140 63 100 65 470 SDR11 - PN16 140 75 100 75 470 SDR11 - PN16 140 90 100 80 470 SDR11 - PN16 140 110 100 88 470 SDR11 - PN16 140 125 100 93 470 SDR11 - PN16 160 63 110 65 470 SDR11 - PN16 160 75 110 75 470 SDR11 - PN16 160 90 110 80 470 SDR11 - PN16 160 110 110 88 470 SDR11 - PN16 160 125 110 93 470 SDR11 - PN16 160 140 110 93 470 SDR11 - PN16 Flange Adaptor Øe mm H mm Z mm B mm C mm A SDR11 mm 32 21 25 40 68 10 40 32 21 50 78 11 50 26 21 61 88 12 63 21 35 75 102 14 75 22 47 89 122 16 90 23 55 105 138 17 110 27 51 125 158 18 125 13 68 132 158 25 140 30 133 155 188 25 160 13 72 175 212 25 180 13 100 183 212 30 200 40 58 232 270 32 225 30 58 234 270 32 250 40 40 286 320 35 280 30 40 290 320 35 315 40 40 334 370 35 21 RSP HDPE Pipes Profile About System S Drainage Quality Installation

Reducer Øe mm Øe 1 mm H mm H1 mm Z mm Pressure Rating (Bar) 32 20 44 41 103 PN16 32 25 44 41 91 PN16 40 20 49 41 108 PN16 40 25 49 41 104 PN16 40 32 49 44 109 PN16 50 25 28 29 73 PN16 50 32 28 30 73 PN16 50 40 33 33 78 PN16 63 25 33 36 92 PN16 63 32 33 30 80 PN16 63 40 33 36 84 PN16 63 50 33 36 88 PN16 75 40 35 33 90 PN16 75 50 35 33 86 PN16 75 63 35 33 94 PN16 90 50 36 30 89 PN16 90 63 36 34 85 PN16 90 75 36 37 93 PN16 110 50 36 32 102 PN16 110 63 40 32 100 PN16 110 75 40 41 98 PN16 110 90 40 41 101 PN16 125 75 45 44 114 PN16 125 90 45 48 111 PN16 125 110 45 56 120 PN16 140 75 55 42 130 PN16 140 90 55 44 125 PN16 140 110 55 50 122 PN16 140 125 55 56 136 PN16 160 90 55 42 136 PN16 160 110 55 46 126 PN16 160 125 55 52 126 PN16 160 140 55 58 130 PN16 200 110 123 90 255 PN16 200 125 123 90 250 PN16 200 140 62 45 139 PN16 200 160 56 40 121 PN16 200 180 56 43 124 PN16 225 160 70 45 154 PN16 225 180 70 45 150 PN16 225 200 70 56 154 PN16 250 160 73 38 154 PN16 250 180 66 55 154 PN16 250 200 70 55 154 PN16 250 225 62 73 153 PN16 280 200 73 41 160 PN16 280 225 62 43 137 PN16 280 250 74 61 155 PN16 315 160 49 37 135 PN16 315 200 45 32 146 PN16 315 225 67 40 162 PN16 315 250 58 47 139 PN16 315 280 65 52 141 PN16 RSP HDPE Pipes 22

End Cap Øe mm H mm Z mm Pressure Rating (Bar) SDR 32 50 58 SDR11 - PN16 40 55 64 SDR11 - PN16 50 60 75 SDR11 - PN16 63 60 77 SDR11 - PN16 75 65 83 SDR11 - PN16 90 80 99 SDR11 - PN16 110 85 115 SDR11 - PN16 125 95 115 SDR11 - PN16 140 95 122 SDR11 - PN16 160 95 125 SDR11 - PN16 180 110 125 SDR11 - PN16 200 120 160 SDR11 - PN16 225 120 175 SDR11 - PN16 250 120 145 SDR11 - PN16 280 120 145 SDR11 - PN16 315 120 145 SDR11 - PN16 Øe mm H mm Z mm 355 80 110 400 80 115 450 110 135 500 110 135 630 100 125 800 100 135 900 120 140 1000 145 160 1200 150 170 PE - Casing Flange DN mm Øe mm A mm B mm C mm L mm number of holes K mm 50 63 165 78 125 18 4 18 65 75 185 92 145 18 4 18 80 90 200 108 160 18 8 20 100 110 220 128 180 18 8 20 100 125 220 135 180 18 8 20 125 140 250 158 210 18 8 22 150 160 285 178 240 22 8 22 150 180 285 188 240 22 8 22 200 200 340 235 295 22 12 22 200 225 340 238 295 22 12 22 250 250 405 288 355 26 12 26 250 280 405 405 355 26 12 26 300 315 460 460 410 26 12 26 23 RSP HDPE Pipes Profile About System S Drainage Quality Installation

Fabrication Technology RSP HDPE Pipes 24 Latest Fabrication Technology Welding STD DVS- 2207 With High Qualified Professionals

Type Elbow Material PE100 Sizes (mm) 75-1600 Pressure Rating (Bar) PN[6,10,16,20] Angle ° 90° Fabrication STD DIN16963 Pipe STD DIN8074/8075 Welding STD DVS 2207-1 Type Elbow Material PE100 Sizes (mm) 75-1600 Pressure Rating (Bar) PN[6,10,16,20] Angle ° 45° Fabrication STD DIN16963 Pipe STD DIN8074/8075 Welding STD DVS 2207-1 Custom Angle 11.5° -22.5° -30°-160° Type TEE-90° Material PE100 Sizes (mm) 75-1600 Pressure Rating (Bar) PN[6,10,16,20] Angle ° 90° Fabrication STD DIN16963 Pipe STD DIN8074/8075 Welding STD DVS 2207-1 Type Cross TEE Material PE100 Sizes (mm) 75-1600 Pressure Rating (Bar) PN[6,10,16,20] Angle ° 90 Fabrication STD DIN16963 Pipe STD DIN8074/8075 Welding STD DVS 2207-1 Elbow 90° Elbow 45° TEE Cross TEE 25 RSP HDPE Pipes Profile About System S Drainage Quality Installation

Type RTEE Material PE100 Sizes (mm) 75-1600 Pressure Rating (Bar) PN[6,10,16,20] Fabrication STD DIN16963 Pipe STD DIN8074/8075 Welding STD DVS 2207-1 Type Flange Adaptor Material PE100 Sizes (mm) 75-1600 Pressure Rating (Bar) PN[6,10,16,20] Fabrication STD DIN16963 Pipe STD DIN8074/8075 Welding STD DVS 2207-1 Type Flange Material PE100 Sizes (mm) 75-1600 Pressure Rating (Bar) PN[6,10,16,20] Fabrication STD DIN16963 Coating Iron-Galvanized Iron Type Buddle Flange Material PE100 Sizes (mm) 32-1600 Pressure Rating (Bar) PN[6,10,16,20] fabrication STD DIN16963 Pipe STD DIN8074/8075 Welding STD DVS 2207-1 Jointing Butt Fusion - Flange Type Reducer Material PE100 Sizes (mm) 110-1600 Pressure Rating (Bar) PN[6,10,16,20] Fabrication STD DIN16963 Pipe STD DIN8074/8075 Welding STD DVS 2207-1 Reducer - TEE Flange Adaptor Flange Buddle Flange Reducer RSP HDPE Pipes 26

Key factors for quality fusions Technique Butt fusion is used to make end-to-end joints between “butt” or plain end pipes and fittings that have the same outside diameter and like wall thickness Fusion tools and equipment must be correct for the job, and in proper working order; The fusion operator must be proficient in tool and equipment use and operation, and proficient in fusion procedure; Pipe and fitting surfaces must be clean and properly prepared Heating tool surfaces must be clean, undamaged and at the correct surface temperature A - Mating faces of pipes C - heater is removed B - Melted with a hot-plate heater D - melted surfaces are pressed together and held under pressure. As the molten materials cool, they mix and fuse into a permanent, monolithic joint. Materials that have been pre-qualified to be joined by this fusion procedure are within the nominal melt index range of0.05 to 0.25 gm/10 minutes (190°C/ 2.16 Kg), or a high load melt flow of 6 to 17 gm/10 minutes (190°C/21.6 Kg), and nominal density range of 0.936 to 0.958 g/cc. 27 RSP HDPE Pipes Jointings - Butt fusion Profile About System S Drainage Quality Installation

3 ( C ) RSP HDPE Pipes 28 Butt Fusion Parameters

Welding Table Pipe Dimensions SDR P1 ( Add Drag ) Mpa T1 P2 ( Max Drag ) Mpa T2 Sec T3 Sec T4 Sec P3 ( Add Drag ) Mpa T5 Min OD mm Wall mm 1.5 41 0.04 17 4 3 P1 5 1.9 33 0.05 Depends on initial bead No more than drag pressure 21 4 3 P1 5 63 2.4 26 0.06 27 4 3 P1 5 3 21 0.08 33 4 3 P1 6 3.6 17.6 0.09 39 4 3 P1 7 3.7 17 0.09 41 4 3 P1 7 4.6 13.6 0.11 51 4 4 P1 8 5.7 11 0.14 63 5 4 P1 9 7 9 0.17 77 5 5 P1 10 8.5 7.4 0.2 94 5 5 P1 12 75 1.8 41 0.06 20 4 3 P1 5 2.3 33 0.07 25 4 3 P1 5 2.9 26 0 32 4 3 P1 6 3.6 21 0.11 39 4 3 P1 7 4.3 17.6 0.13 47 4 4 P1 7 4.4 17 0.13 49 4 4 P1 7 5.5 13.6 0.016 61 5 4 P1 9 6.8 11 0.2 75 5 5 P1 10 8.3 9 0.24 92 5 5 P1 11 10.1 7.4 0.28 111 5 6 P1 13 90 2.2 41 0.08 24 4 3 P1 5 2.7 33 0.1 30 4 3 P1 6 3.5 26 0.13 38 4 3 P1 6 4.3 21 0.16 47 4 4 P1 7 5.1 17.6 0.18 56 5 4 P1 6 5.3 17 0.19 58 5 4 P1 8 6.6 13.6 0.23 73 5 5 P1 10 8.2 11 0.28 90 5 5 P1 11 10 9 0.34 110 5 6 P1 13 12.2 7.4 0.4 134 5 7 P1 15 110 2.7 41 0.12 30 4 3 P1 6 3.3 33 0.15 37 4 3 P1 6 4.2 26 0.19 47 4 4 P1 7 5.2 21 0.23 58 5 4 P1 8 6.3 17.6 0.28 69 5 5 P1 9 6.5 17 0.28 71 5 5 P1 9 8.1 13.6 0.35 89 5 5 P1 11 10 11 0.43 110 5 6 P1 13 12.2 9 0.51 134 5 7 P1 15 14.9 7.4 0.6 164 5 8 P1 18 125 3 41 0.16 34 4 3 P1 6 3.8 33 0.2 42 4 4 P1 7 4.8 26 0.25 53 4 4 P1 8 29 RSP HDPE Pipes Profile About System S Drainage Quality Installation

Pipe Dimensions SDR P1 ( Add Drag ) Mpa T1 P2 ( Max Drag ) Mpa T2 Sec T3 Sec T4 Sec P3 ( Add Drag ) Mpa T5 Min OD mm Wall mm Depends on initial bead No more than drag pressure 125 6 21 0.3 65 5 4 P1 9 7.1 17.6 0.36 78 5 5 P1 10 7.4 17 0.37 81 5 5 P1 10 92 13.6 0.45 101 5 6 P1 12 11.4 11 0.55 125 5 7 P1 14 13.9 9 0.66 153 5 8 P1 17 16.9 7.4 0.78 186 6 9 P1 20 140 3.4 41 0.2 38 4 3 P1 6 4.2 33 0.24 47 4 4 P1 7 5.4 26 0.31 59 5 4 P1 8 6.7 21 0.38 73 5 5 P1 10 8 17.6 0.45 88 5 5 P1 11 8.2 17 0.46 91 5 5 P1 11 10.3 13.6 0.57 113 5 6 P1 13 12.7 11 0.69 140 5 7 P1 16 15.6 9 0.82 171 6 8 P1 19 18.9 7.4 0.97 208 6 10 P1 22 160 3.9 41 0.26 43 4 4 P1 7 4.8 33 0.32 53 4 4 P1 8 6.2 26 0.4 68 5 4 P1 9 7.6 21 0.49 84 5 5 P1 11 9.1 17.6 0.58 100 5 6 P1 12 9.4 17 0.6 104 5 6 P1 12 11.8 13.6 0.74 129 5 7 P1 15 14.5 11 0.9 150 5 8 P1 18 17.8 9 1.07 196 6 9 P1 21 180 4.4 41 0.33 48 4 4 P1 7 5.5 33 0.4 60 5 4 P1 8 6.9 26 0.51 76 5 5 P1 10 8.6 21 0.62 94 5 5 P1 12 10.2 17.6 0.74 113 5 6 P1 13 10.5 17 0.76 116 5 6 P1 14 13.2 13.6 0.94 146 5 7 P1 16 16.4 11 1.14 180 6 9 P1 19 20 9 1.36 220 6 10 P1 23 24.3 7.4 1.61 268 6 12 P1 27 200 4.9 41 0.4 54 4 4 P1 8 6.1 33 0.5 67 5 4 P1 9 7.7 26 0.63 85 5 5 P1 11 9.5 21 0.77 105 5 6 P1 13 11.4 17.6 0.91 125 5 7 P1 14 11.8 17 0.94 129 5 7 P1 15 14.7 13.6 1.16 162 5 8 P1 18 RSP HDPE Pipes 30

Pipe Dimensions SDR P1 ( Add Drag ) Mpa T1 P2 ( Max Drag ) Mpa T2 Sec T3 Sec T4 Sec P3 ( Add Drag ) Mpa T5 Min OD mm Wall mm Depends on initial bead No more than drag pressure 200 18.2 11 1.4 200 6 9 P1 21 22.2 9 168 244 6 11 P1 25 27 7.4 1.99 297 7 13 P1 30 225 5.5 41 0.51 60 5 4 P1 8 6.8 33 0.63 75 5 5 P1 10 8.7 26 0.8 95 5 5 P1 12 10.7 21 0.98 118 5 6 P1 14 12.8 17.6 1.15 141 5 7 P1 16 13.2 17 1.19 146 5 7 P1 16 16.5 13.6 1.47 182 6 9 P1 20 20.5 11 1.78 225 6 10 P1 23 25 9 2.13 275 7 12 P1 28 30.4 7.4 2.51 334 7 14 P1 33 250 6.1 41 0.63 67 5 4 P1 9 7.6 33 0.78 83 5 5 P1 11 9.6 26 0.98 106 5 6 P1 13 11.9 21 1.2 131 5 7 P1 15 14.2 17.6 1.42 156 5 8 P1 17 14.7 17 1.47 162 5 8 P1 18 184 13.6 1.81 202 6 9 P1 21 22.7 11 2.2 250 6 11 P1 26 27.8 9 2.62 306 7 13 P1 31 33.8 7.4 3.1 372 7 16 P1 37 280 6.8 41 0.79 76 5 5 P1 10 8.5 33 0.98 93 5 5 P1 11 10.8 26 1.23 118 5 6 P1 14 13.3 21 1.51 147 5 7 P1 16 15.9 17.6 1.79 175 6 8 P1 19 16.5 17 1.84 181 6 9 P1 19 20.6 13.6 2.27 226 6 10 P1 24 25.5 11 2.75 280 7 12 P1 28 31.1 9 3.29 342 7 14 P1 34 37.8 7.4 3.89 416 8 17 P1 41 315 7.7 41 1 85 5 5 P1 11 9.5 33 1.24 105 5 6 P1 13 12.1 26 1.56 133 5 7 P1 15 15 21 1.91 165 6 8 P1 18 17.9 17.6 2.26 197 6 9 P1 21 18.5 17 2.33 204 6 9 P1 22 23.2 13.6 2.87 255 6 11 P1 26 28.6 11 3.49 315 7 13 P1 32 35 9 4.17 385 8 16 P1 38 42.6 7.4 4.93 468 8 19 P1 46 31 RSP HDPE Pipes Profile About System Perforation Quality Installation

Pipe Dimensions SDR P1 ( Add Drag ) Mpa T1 P2 ( Max Drag ) Mpa T2 Sec T3 Sec T4 Sec P3 ( Add Drag) Mpa T5 Min OD mm Wall mm 630 15.4 41 1.53 varies 0 169 6 8 1.53 18 19.3 33 19.91 varies 0 212 6 10 1.91 22 24.1 26 2.37 varies 0 265 6 12 2.37 27 37.3 17 3.58 varies 0 410 8 17 3.58 40 46.3 13.6 4.38 varies 0 510 9 21 4.38 49 57 11 5.31 varies 0 629 10 25 5.31 60 70 9 6.35 varies 0 770 11 30 6.35 73 85 7.4 7.51 varies 0 936 13 36 7.51 88 710 17.4 41 1.95 varies 0 191 6 9 1.95 20 21.8 33 2.43 varies 0 240 6 11 2.43 25 27.2 26 3.01 varies 0 299 7 13 3.01 30 33.9 21 3.71 varies 0 373 7 16 3.71 37 42.1 17 4.55 varies 0 463 8 19 4.55 45 52.2 13.6 5.56 varies 0 574 9 23 5.56 55 64.5 11 6.74 varies 0 710 10 28 6.74 68 800 19.6 41 2.48 varies 0 216 6 10 2.48 23 24.5 33 3.08 varies 0 270 6 12 3.08 28 30.6 26 3.81 varies 0 337 7 14 3.81 34 3801 21 4.7 varies 0 419 8 17 4.7 41 49.4 17 5.78 varies 0 521 9 21 5.78 50 58.8 13.6 7.06 varies 0 647 10 26 7.06 62 72.7 11 8.57 varies 0 800 11 31 8.57 76 900 22 41 3.12 varies 0 241 6 11 3.12 25 27.6 33 3.9 varies 0 304 7 13 3.9 31 34.4 26 4.82 varies 0 378 7 16 4.82 37 42.9 21 5.95 varies 0 471 8 19 5.95 46 53.3 17 7.34 varies 0 589 9 23 7.34 57 66.2 13.6 8.94 varies 0 728 11 28 8.94 69 81.8 11 10.84 varies 0 900 12 35 10.84 85 1000 24.5 41 3.87 varies 0 270 6 12 3.87 28 30.6 33 4.81 varies 0 337 7 14 4.81 34 38.2 26 5.95 varies 0 420 8 17 5.95 41 47.7 21 7.36 varies 0 525 9 21 7.36 51 59.3 17 9.04 varies 0 652 10 26 9.04 62 73.5 13.6 11.04 varies 0 809 11 31 11.04 77 90.9 11 13.39 varies 0 1000 13 38 13.39 94 1200 29.4 41 5.57 varies 0 323 7 14 5.57 32 36.4 33 6.85 varies 0 400 8 17 6.85 39 57.1 21 10.58 varies 0 629 10 25 10.58 60 70.6 17 12.91 varies 0 776 11 30 12.91 74 88.2 13.6 15.89 varies 0 971 13 37 15.89 91 109 11 19.28 varies 0 1200 15 46 19.28 112 RSP HDPE Pipes 32

33 RSP HDPE Pipes Quality SUB Drainage RSP is one of the leading plastic manufacturers in the region with a special production line for perforated pipes using CNC machines with Industry 4.0 technologies RSP Perforated pipe is used for subsurface drainage and solid pipe is used to convey water from surface and/or subsurface drainage systems Sizes (OD) 90-315mm The Minimum distance between holes Minimum 100 mm The Angle between holes 45 °C area of use irrigation and drainage are examples of flow control applications. A pattern of small holes can regulate the rate at which water comes out of or can flow into a pipe. Please scan the below QR code to download our perforation request template. Application Area Template File Automated perforation Profile About System S Drainage Installation

Quality Assurance Product testing HDPE -PE100-Solid Wall - Quality Tests DIN 8074-75 & ES 1832 & EN 12201 RSP Ensure that the performance of their products technically identical to their standards of manufacturing Product testing might be accomplished by RSP accredited LAB ISO/IEC 17025:2017 , or Third-party laboratory Tests Dimensions Determination of Density of non-cellular plastics Determination of tensile properties Determination of resistance to internal Pressure Heat reversion Dispersion of carbon black carbon black content Environmental stress cracking resistance Melt flow rate Volatile content Profile About System S Drainage Quality Installation RSP HDPE Pipes 34

General items and safety tips for storing polyethylene pipes Storage of loose pipes Black polyethylene pipes have carbon black so that they absorb light and keep heat. This causes the pipe to become hot and expand. Therefore, care must be taken when moving to prevent fracture, curvature or permanent deformation. When unloading from the truck, prevent dropping the pipes to the ground. The storage location of the pipes should be flat, smooth, free from stones and free of any harmful chemical substances. Avoid pulling pipes on the ground. When lifting with a liftruck, the liftruck forks should be as smooth as possible to prevent damage to the inner wall of the pipe. Avoid excessive pressure on the liftruck forks at the end of the pipe during transportation, and only use a liftruck for lifting pipes. Polyethylene is flammable, so prevent firing by it. lengths stored individually should be stacked in a pyramid not more than two metres high, with the bottom layer fully restrained by wedges. 35 RSP HDPE Pipes Installation Installation Profile About System S Drainage Quality

Packing Pipes produced in black color with longitudinal blue Lines Pipes are available in 6 and 12 meter straight lengths & other lengths can be supplied upon order. Pipes up to 110 mm outer Diameter are also available in Coils of 50 m and 100 m OD (mm) Length (M) d mm D mm W mm 20 100 660 840 190 25 100 660 880 240 32 50 880 1060 210 100 880 1170 240 40 50 880 1100 260 100 880 1240 300 50 50 1000 1280 330 100 1000 1450 330 63 50 1750 1990 350 100 1750 2090 410 75 100 1750 2290 410 90 50 2500 3100 270 100 2500 3300 360 110 50 2500 3800 450 100 2500 3100 570 RSP HDPE Pipes 36

37 RSP HDPE Pipes Trench Preparing According to Egyptian Code Site Pressure test Excavation - The trench must be prepared by having sand bedding layer at the bottom of the pipes Why? - Reduces the loads above the pipes - To prevent the pipe movement in the direction of the water flow so as not to be subjected to be broken, bending, deflated - Pipes protection against any external broken as a result to the rocks and sharpy elements Under pipes Bedding thickness = 1/3 x OD (pipes) Excavation Dimension - Bedding heights above the pipes - Excavation Width - Bedding layer under the pipes 1- Bedding heights above the pipes 2- Excavation Width Road Type The minimum Depth m Traffic 1.2 Side 0.9 Other destination 0.6 agriculture / Farms 0.45 Pipes OD MM The minimum Width Per Each Side

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