Dump Truck Project Drawings Student name

2 2 A B

1 1 A B DRAWN BY Jürgen H 1/21/2023 SIZE A SCALE DWG NO Truck 2023 REV SHEET 1 OF 6 Dump Truck Assembly

ITEM QTY 1 1 Fram 2 1 Cab 3 2 Axle 4 4 Fend 5 4 Rim 6 4 Tire 7 1 box 8 1 Tail g 9 1 lift b 10 1 lift ro 11 1 pivot 12 4 #10 13 2 1/4" 14 4 1/4" 15 4 # 10 16 1 1/8" 17 1 1/4" 18 8 #10 19 4 1/4" 2 2 A B

PARTS LIST PART NUMBER DESCRIPTION me 0.5" x 2.5" x 6.3" long 2 pcs. 2.5" x 2.5" x 2.0" long 2 pcs. 5/8 dia. x 2.5" long der 2.0" dia. bar stock 1.25" dia. bar stock 3 D printed Laser cut blank gate Laser cut blank racket .5" x 1.0" bar stock od .25" x 2.0" bar stock t .75" x 2.0" bar stock Socket Head Screw McMaster-Carr # 90128A220 Dowel Pin 1" long McMaster-Carr # 98381A542 Socket Head Screw McMaster Carr # 90128A242 0 Pan Head Phillips Screw 3/8 long McMaster Carr # 90272A240 Dowel Pin 3/4" long McMaster-Carr # 98381A473 Dowel Pin McMaster-Carr # 98381A546 Phillips Flat Head Screw McMaster Carr # 90273A240 Shoulder Bolt McMaster Carr # 91259A578 1 1 A B DRAWN BY Jürgen H 1/21/2023 SIZE A SCALE DWG NO Truck 2023 REV SHEET 2 OF 6 Dump Truck Assembly

2 2 A B 6 5 18 4 19

1 1 A B DRAWN BY Jürgen H 1/21/2023 SIZE A SCALE DWG NO Truck 2023 REV SHEET 3 OF 6 Dump Truck Assembly

2 2 A B 2 1 14 13 3

1 1 A B DRAWN BY Jürgen H 1/21/2023 SIZE A SCALE DWG NO Truck 2023 REV SHEET 4 OF 6 Dump Truck Assembly 12

2 2 A B 9 7 8 16

1 1 A B DRAWN BY Jürgen H 1/21/2023 SIZE A SCALE DWG NO Truck 2023 REV SHEET 5 OF 6 Dump Truck Assembly 15 11 10

2 2 A B 1.25 .20 2.1 `.001 Machine pockets for fenders when frame and cab are assembled. .50 .25 10-24 UNC - 2B x .25 w n.22 X 82° (drill and tap after mach R.875

1 1 A B DRAWN BY Jürgen H 1/21/2023 SIZE A SCALE DWG NO Truck 2023 REV SHEET 6 OF 6 Dump Truck Assembly hining fender pockets)

.005 1.60 .625 1.30 .20 10 1 2 4 6 5

1 1 A B DRAWN BY Jürgen H 6/14/2022 SIZE A SCALE DWG NO Item # 9 Pivot REV SHEET 1 OF 1 Dump Truck R.313 n.25 (ream 1/4) .50 0-24 UNC - 2B x .25 9 8 7 3

.005 .30 .50 10-24 1 3 6 4 5

1 1 A B DRAWN BY Jürgen H 6/14/2022 SIZE A SCALE DWG NO Item # 10 Lift bracket REV SHEET 1 OF 1 Dump Truck .375 n.125 (ream 1/8) .1 X 45.0° CHAMFER .35 4 UNC - 3B x .25 2 3 7 9 8

2 2 A B 30° 1 6 2.00

1 1 A B DRAWN BY Jürgen H 6/14/2022 SIZE A SCALE DWG NO Item # 11 Lift rod REV SHEET 1 OF 1 Dump Truck .2 - .005 - .002 n.125 (ream 1/8) 4 2 3 5 .125 .25

B 2 2 A B .50 6.1XX`.001 Note: XX at dimension 2.0 and 6.1 are your last 2 digest of the student ID 1.25 .85 n13/64 THRU v n.38 x .19 (for #10 SHCS 4 places) .50 1.00 .25 R.2 (2 places) 10-24 UNC - 2B x .25 w n.20 (4 places) 5 9 2 4 17 12 10 16

B 1 1 A B DRAWN BY Jürgen H 6/14/2022 SIZE A SCALE DWG NO Item # 1 Frame REV SHEET 1 OF 2 Dump Truck D .100 X 45.0° 1.30 .85 2.25 .30 R.15 (6 places) 5 Top View Create from 2.5" x .5" aluminum n.25 (Ream 1/4") .50 1.30 6 1 3 7 14 13 8 11 15 2.925

VIEW B-B SCALE 1 : 1 2 2 A B n9/32 THRU v n.44 x .25 (4 places) 2.4 `.001 2.4 `.001 .375 1.75 1.625 1 7 2 8

.000 Bottom View 14 6 9 5 4 3

2 2 A B 2.4 `.001 2.3 `.001 1.75 1.625 1.75 .375 R.20 us 3 1 2 3° R.26

1 1 A B DRAWN BY Jürgen H 6/14/2022 SIZE A SCALE DWG NO Item # 2 Cab REV SHEET 1 OF 1 Dump Truck Note: • Machine 3D surface from supplied CAD file • Drill, Tap & Ream all holes when preparing stock se midpoint of this face for XY zero point

.006 1 5 7

1 1 A B DRAWN BY Jürgen H 1/21/2023 SIZE A SCALE DWG NO Item # 3 Axle REV SHEET 1 OF 1 Dump Truck n.5 - .006 - .001 n.625 1/4-20 UNC - 3B x .40 w n.27 X 90° .20 2 pieces Machine from Ø .625" aluminum bar stock. Use collet chuck on TL 1 to turn shoulder and tap 10-24 UNC - 2B x .30 .150 2 3 4 6 8

.006 n1.6 .10 Note • Turn 2 parts as per drawing • Get turned parts marked by your instructor • Then cut each in half to create 4 fenders .50 .35 n.20 w n .38 X 82° 1 2 3 7 8 9

SECTION A-A SCALE 2 : 1 1 1 A B DRAWN BY Jürgen H 6/14/2022 SIZE A SCALE DWG NO Item #4 Fender REV SHEET 1 OF 1 Dump Truck 001 60 .90 .78 0 Create from Ø 2.0" aluminum. 2 turned parts required. 4 6 5

.000 2 5 3 n.45 n.75

A A 1 1 A B DRAWN BY Jürgen H 1/21/2023 SIZE A SCALE DWG NO Item # 5 Rim REV SHEET 1 OF 2 Dump Truck Create from Ø 1.25" Aluminum 4 parts required 1 4 n1.20 `.001 n.3125 Ream 5/16

DETAIL B SCALE 10 : 1 2 2 A B .05 .55 .10 .01 10° 7 .05 (.675) .40 R.05

1 1 A B DRAWN BY Jürgen H 1/21/2023 SIZE A SCALE DWG NO Item # 5 Rim REV SHEET 2 OF 2 Dump Truck 10° 6 .075 5 40°

A A 2 2 A B 1.50 .625 n.75

SECTION A-A SCALE 2 : 1 1 1 A B DRAWN BY Jürgen H 6/14/2022 SIZE A SCALE DWG NO Item # 6 Tire REV SHEET 1 OF 1 Dump Truck 3 D printed part Design to same dimensions/shape as rim. Size needs to be scaled to allow for 3D printing allowence. Replace "Georgian College" with your name. Select font size depending on the length of your name.

2 2 A B 3.66 1.50 .05

1 1 A B DRAWN BY Jürgen H 6/14/2022 SIZE A SCALE DWG NO Item # 7 Box & # 8 Tailgate REV SHEET 1 OF 3 Dump Truck 2.70 1.00

2 2 A B 4.123 .90 2.50 5.01 .11 1.51 R.25 (2x) .50 2.94

1 1 A B DRAWN BY Jürgen H 6/14/2022 SIZE A SCALE DWG NO Item # 7 Box & # 8 Tailgate REV SHEET 2 OF 3 Dump Truck 4.53 R.05 (6x) .10 .10 n.10 .86 R.05 .08 2.55 1.30 2.70 .51

2 2 A B 1. B e n d U P 9 0° R.0 5 3. U 1.457 .507 .507 Bending sequence Bend # Back stop distance 1 1.457 2 .507 3 .507 4 .957 5 .957

1 1 A B DRAWN BY Jürgen H 6/14/2022 SIZE A SCALE DWG NO Item # 7 Box & # 8 Tailgate REV SHEET 3 OF 3 Dump Truck 4. Bend UP 90° R.05 5. Bend UP 90° R.05 . Bend P 90° R.05 2.Bend UP 90° R.05 .957 .957

2 2 A B 1.625 1.75 1/4-20 w n 4 plac Drill m 2.50 2.50 1.85 `.05 .425 .05 XY zero po Stock fo • saw • face • do n Engrave Name & Student #

1 1 A B DRAWN BY Jürgen H 6/14/2022 SIZE A SCALE DWG NO Cab Stock REV SHEET 1 OF 1 Dump Truck 0 UNC - 2B x .40 n.27 X 90° ces maximum .5" deep or holes will brake through on top of hood! oint or Cab: w-cut approx. 1.9" length from 2.5"x2.5" aluminum bar stock. e one saw-cut face to 1.85" length and drill and ream as per drawing. not machine the 2.5" x 2.5"

2 2 A B 1.75 1.625 1.625 2.4 `.001 2.4 `.001 .375 .25 n.25 (ream drill t n9/ Cou Dep (4 p .05 TYP. R.15 u U 1.850 A f .002 A B b.002 B b.002 B 1 2 3 6 7 8 Engrave Name & Student #

1 1 A B DRAWN BY Jürgen H 1/22/2023 SIZE A SCALE DWG NO Cab fixture REV SHEET 1 OF 1 Dump Truck m .7" deep hrough for nock-out punch) /32 THRU unterbore from bottom for 1/4 SHCS pth to match length of screw places) 5 use midpoint of this face for XY zero. Use same point when programming Cab Note: This is a fixture so squareness of the outer shape and parallelism is very important! 4 5

Purchased Ha Item # 12 Item # 14

rdware Items Item # 13 Item # 15

Purchased Ha Item # 16 Item # 18

rdware Items Item # 17 Item # 19