Story Transcript
Translation of the original Operating Manual EvoMotion Stainless Steel 40 - 15 / 20 - 30
Edition 05 /2010
Piston pump Volume 15 cc – 30 cc
II 2G IIB T3
EDITION 05 /2010
PART NO. ZZB020ENG
15 cc–30 cc.
OPERATING MANUAL
Contents 1 1.1 1.2
ABOUT THESE INSTRUCTIONS Languages Warnings, notes and symbols in these instructions
5 5 5
2 2.1 2.1.1 2.1.2 2.1.3 2.2 2.2.1 2.2.2 2.2.3 2.2.4 2.2.5 2.2.6 2.3 2.4 2.4.1 2.4.2 2.4.3 2.4.4
GENERAL SAFETY INSTRUCTIONS Safety instructions for the operator Electrical equipment Personnel qualifications A safe work environment Safety instructions for staff Safe handling of WAGNER spray units Earth the unit Material hoses Cleaning Handling hazardous liquids, varnishes and paints Touching hot surfaces Correct use Use in an explosion hazard area Correct use Explosion protection identification Max. surface temperature Safety regulations
6 6 6 6 6 6 7 7 7 8 8 8 8 9 9 9 9 9
3 3.1 3.2 3.3
PRODUCT LIABILITY AND WARRANTY Important notes on product liability Warranty CE-conformity
11 11 11 12
4 4.1 4.1.1 4.2 4.3 4.3.1 4.3.2 4.3.3 4.3.4 4.3.5 4.4 4.4.1 4.4.2 4.4.2.1 4.4.3
DESCRIPTION Field of application Using in accordance with the instructions Extent of delivery Data Materials of the parts transporting paint Technical data Dimensions and connections Flow volume Performance diagrams Functioning Pump Pressure regulator Motor safety and depressurization valve Anti-pulsator tank with filter and recirculation valve (where foreseen)
13 13 13 13 13 13 14 16 17 17 19 19 20 21 21
5 5.1 5.1.1 5.1.2 5.2
STARTING UP AND OPERATING Installation and connection Set up the pump Earthing Start up
22 22 22 24 26
3
EDITION 05 /2010
PART NO. ZZB020ENG
15 cc–30 cc.
OPERATING MANUAL
Contents 5.2.1 5.2.2 5.2.3 5.2.4 5.3 5.3.1 5.3.2 5.3.3 5.4
Safety regulations Filling separating fluid Basic washing Filling with working material Work Spraying Work stop Finishing work and cleaning Storing for longer periods of time
26 28 29 31 33 33 35 36 36
6 6.1 6.2
FAULT LOCATION, MAINTENANCE AND REPAIR Trouble shooting and solution Maintenance
37 37 39
7 7.1 7.2
ACCESSORIES Accessories Spraypacks
40 40 44
8 8.1 8.2 8.3 8.3.1 8.3.2 8.4 8.4.1 8.4.2 8.5 8.5.1 8.5.2 8.6 8.6.1 8.7 8.8 8.9
SPARE PARTS How to order spare parts Overview modules Air motor Air motor exploded view 40 - 15, 20 - 30 Reversing valve 40 - 15, 20 - 30 Fluid section Fluid section exploded view 40 - 15 Fluid section exploded view 20 - 30 Antipulsator/filter (Option) Carbon steel antipulsator/filter Stainless steel antipulsator/filter Air regulation unit kit Air regulator 40 - 15, 20 - 30 Air coat regulation kit Trolley and stand kit for 40 - 15, 20 - 30 Hopper stand kit 40 - 15, 20 - 30
45 45 46 47 47 50 51 51 53 55 55 56 57 57 58 59 60
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PART NO. ZZB020ENG
OPERATING MANUAL
1
ABOUT THESE INSTRUCTIONS
4HISOPERATINGMANUALCONTAINSINFORMATIONABOUTTHEOPERATION REPAIRANDMAINTENANCE OFTHEUNIT !LWAYSFOLLOWTHESEINSTRUCTIONSWHENOPERATINGTHEUNIT
1.1
LANGUAGES
4HISOPERATINGMANUALISAVAILABLEINTHEFOLLOWINGLANGUAGES ,ANGUAGE 0ART.O ,ANGUAGE 'ERMAN ZZB020GER %NGLISH &RENCH ZZB020FRE $UTCH )TALIAN ZZB020ITA 3PANISH $ANISH ZZB020DAN 3WEDISH 0ORTUGUESE ZZB020POR 4URKISH
1.2
0ART.O ZZB020ENG ZZB020DUT ZZB020SPA ZZB020SWE --
WARNINGS, NOTES AND SYMBOLS IN THESE INSTRUCTIONS
7ARNINGINSTRUCTIONSINTHISMANUALPOINTOUTPARTICULARDANGERSTOUSERSANDEQUIPMENT ANDSTATEMEASURESFORAVOIDINGTHEHAZARD4HESEWARNINGINSTRUCTIONSFALLINTOTHEFOLLO WINGCATEGORIES
$!.'%2
$ANGER IMMINENTDANGER.ON OBSERVANCEWILLRESULT INDEATH SERIOUSINJURYANDSERIOUSMATERIALDAMAGE
4HISLINEWARNSOFTHEHAZARD 0OSSIBLE CONSEQUENCES OF FAILING TO OBSERVE THE WARNING INSTRUC TIONS4HESIGNALWORDPOINTSOUTTHEHAZARDLEVEL 3)()??'"
7ARNING POSSIBLEDANGER.ON OBSERVANCECANRESULT INDEATH SERIOUSINJURYANDSERIOUSMATERIALDAMAGE
7!2.).'
4HISLINEWARNSOFTHEHAZARD 0OSSIBLE CONSEQUENCES OF FAILING TO OBSERVE THE WARNING INSTRUC TIONS4HESIGNALWORDPOINTSOUTTHEHAZARDLEVEL 3)()??'"
#AUTION A POSSIBLY HAZARDOUS SITUATION .ON OBSER VANCECANRESULTINMINORINJURY
4HEMEASURESFORPREVENTINGTHEHAZARDANDITSCONSEQUENCES
4HEMEASURESFORPREVENTINGTHEHAZARDANDITSCONSEQUENCES
#!54)/.
4HISLINEWARNSOFTHEHAZARD 0OSSIBLE CONSEQUENCES OF FAILING TO OBSERVE THE WARNING INSTRUC TIONS4HESIGNALWORDPOINTSOUTTHEHAZARDLEVEL 4HEMEASURESFORPREVENTINGTHEHAZARDANDITSCONSEQUENCES 3)()??'"
#AUTION A POSSIBLY HAZARDOUS SITUATION .ON OBSER VANCECANCAUSEMATERIALDAMAGE
3)()??'"
#!54)/.
4HISLINEWARNSOFTHEHAZARD 0OSSIBLECONSEQUENCESOFFAILINGTOOBSERVETHEWARNINGINSTRUCTIONS4HESIGNALWORD POINTSOUTTHEHAZARDLEVEL 4HEMEASURESFORPREVENTINGTHEHAZARDANDITSCONSEQUENCES
.OTE PROVIDEINFORMATIONONPARTICULARCHARACTERISTICSANDHOWTOPROCEED
5
EDITION 05 /2010
PART NO. ZZB020ENG
15 cc–30 cc.
OPERATING MANUAL
2
GENERAL SAFETY INSTRUCTIONS
2.1
SAFETY INSTRUCTIONS FOR THE OPERATOR
+EEPTHESEOPERATINGINSTRUCTIONSTOHANDNEARTHEUNITATALLTIMES !LWAYSFOLLOWLOCALREGULATIONSCONCERNINGOCCUPATIONALSAFETYANDACCIDENTPREVEN TION
2.1.1
ELECTRICAL EQUIPMENT
%LECTRICALPLANTANDUNIT 4O BE PROVIDED IN ACCORDANCE WITH THE LOCAL SAFETY REQUIREMENTS WITH REGARD TO THE OPERATINGMODEANDAMBIENTINmUENCES -AYONLYBEMAINTAINEDBYSKILLEDELECTRICIANSORUNDERTHEIRSUPERVISION -USTBEOPERATEDINACCORDANCEWITHTHESAFETYREGULATIONSANDELECTROTECHNICALREGU LATIONS -USTBEREPAIREDIMMEDIATELYINTHEEVENTOFPROBLEMS -USTBEPUTOUTOFOPERATIONIFTHEYPOSEAHAZARD -USTBEDE ENERGIZEDBEFOREWORKISCOMMENCEDONACTIVEPARTS)NFORMSTAFFABOUT PLANNEDWORK OBSERVEELECTRICALSAFETYREGULATIONS
2.1.2
PERSONNEL QUALIFICATIONS %NSURETHATTHEUNITISOPERATEDANDREPAIREDONLYBYTRAINEDPERSONS
2.1.3
A SAFE WORK ENVIRONMENT
Ensure that the floor of the working area is anti-static in accordance with EN 50053 Part 1 §7-2. Ensure that all persons within the working area wear anti-static shoes, e.g. shoes with leather soles. Ensure that during spraying, persons wear anti-static gloves so that they are earthed via the handle of the spray gun. Customer to provide paint mist extraction systems conforming to local regulations. Ensure that the following components of a safe working environment are available: – Material/air hoses adapted to the working pressure – Personal safety equipment (breathing and skin protection) Ensure that there are no ignition sources such as naked flame, glowing wires or hot surfaces in the vicinity. Do not smoke.
2.2
SAFETY INSTRUCTIONS FOR STAFF
!LWAYSFOLLOWTHEINFORMATIONINTHESEINSTRUCTIONS PARTICULARLYTHEGENERALSAFETYIN STRUCTIONSANDTHEWARNINGINSTRUCTIONS !LWAYSFOLLOWLOCALREGULATIONSCONCERNINGOCCUPATIONALSAFETYANDACCIDENTPREVEN TION
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PART NO. ZZB020ENG
15 cc–30 cc.
OPERATING MANUAL
2.2.1
SAFE HANDLING OF WAGNER SPRAY UNITS
The spray jet is under pressure and can cause dangerous injuries. Avoid injection of paint or cleaning agents: Never point the spray gun at people. Never reach into the spray jet. Before all work on the unit, in the event of work interruptions and functional faults: – Switch off the energy/compressed air supply – Secure the spray gun against actuation. – Relieve the pressure from the spray gun and unit. – By functional faults: If possible, remove the defect as described in chap. „Trouble shooting“, otherwise apply to an authorised after-sale service point. In the event of skin injuries caused by paint or cleaning agents: Note down the paint or cleaning agent that you have been using. Consult a doctor immediately. Avoid danger of injury through recoil forces: Ensure that you have a firm footing when operating the spray gun. Only hold the spray gun briefly in any one position.
2.2.2
EARTH THE UNIT Electrostatic charges can occur on the unit due to the electrostatic charge and the flow speed involved in spraying.These can cause sparks and flames upon discharge. Ensure that the unit is earthed for every spraying operation. Earth the workpieces to be coated. Ensure that all persons inside the working area are earthed, e.g. that they are wearing antistatic shoes. When spraying, wear antistatic shoes to earth yourself via the spray gun handle. If gloves are used, they must be antistatic
2.2.3
MATERIAL HOSES
%NSURETHATTHEHOSEMATERIALISCHEMICALLYRESISTANTTOTHESPRAYEDMATERIALS %NSURETHATTHEMATERIALHOSEISSUITABLEFORTHEPRESSUREGENERATEDINTHEUNIT %NSURETHATTHEFOLLOWINGINFORMATIONISVISIBLEONTHEHIGH PRESSUREHOSE n -ANUFACTURER n 0ERMISSIBLEOPERATINGOVERPRESSURE n $ATEOFMANUFACTURE 4HEELECTRICALRESISTANCEOFTHECOMPLETEHIGH PRESSUREHOSEMUSTBELESSTHAN -/HM
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PART NO. ZZB020ENG
15 cc–30 cc.
OPERATING MANUAL
2.2.4
CLEANING
$E ENERGIZETHEUNITELECTRICALLY $ISCONNECTTHEPNEUMATICSUPPLYLINE 2ELIEVETHEPRESSUREFROMTHEUNIT %NSURETHATTHEmASHPOINTOFTHECLEANINGAGENTISATLEAST+ABOVETHEAMBIENTTEM PERATURE 4OCLEAN USEONLYSOLVENT FREECLOTHSANDBRUSHES.EVERUSEHARDOBJECTSORSPRAYON CLEANINGAGENTSWITHAGUN !NEXPLOSIVEGASAIRMIXTUREFORMSINCLOSEDCONTAINERS 7HENCLEANINGUNITSWITHSOLVENTS NEVERSPRAYINTOACLOSEDCONTAINER %ARTHTHECONTAINER
2.2.5
HANDLING HAZARDOUS LIQUIDS, VARNISHES AND PAINTS 7HENPREPARINGORWORKINGWITHPAINTANDWHENCLEANINGTHEUNIT FOLLOWTHEWORK INGINSTRUCTIONSOFTHEMANUFACTUREROFTHEPAINTS SOLVENTSANDCLEANINGAGENTSBEING USED 4AKE THE SPECIlED PROTECTIVE MEASURES IN PARTICULAR WEAR SAFETY GOGGLES PROTECTIVE CLOTHINGANDGLOVES ASWELLASHANDPROTECTIONCREAMIFNECESSARY 5SEAMASKORBREATHINGAPPARATUSIFNECESSARY &ORSUFlCIENTHEALTHANDENVIRONMENTALSAFETY/PERATETHEUNITINASPRAYBOOTHORON ASPRAYINGWALLWITHTHEVENTILATIONEXTRACTION SWITCHEDON 7EARSUITABLEPROTECTIVECLOTHINGWHENWORKINGWITHHOTMATERIALS
2.2.6
TOUCHING HOT SURFACES
4OUCHHOTSURFACESONLYIFYOUAREWEARINGPROTECTIVEGLOVES 7HENOPERATINGTHEUNITWITHACOATINGMATERIALWITHATEMPERATUREOF ²#²& )DENTIFYTHEUNITWITHAWARNINGLABELTHATSAYSu7ARNING HOTSURFACEh /RDER.O )NFORMATIONLABEL 3AFETYLABEL
2.3
CORRECT USE
7!'.%2ACCEPTSNOLIABILITYFORANYDAMAGEARISINGFROMINCORRECTUSE 5SETHEUNITONLYTOWORKWITHTHEMATERIALSRECOMMENDEDBY7!'.%2 /PERATETHEUNITONLYASANENTIREUNIT $ONOTDEACTIVATESAFETYEQUIPMENT 5SEONLY7!'.%2ORIGINALSPAREPARTSANDACCESSORIES
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PART NO. ZZB020ENG
15 cc–30 cc.
OPERATING MANUAL
2.4
USE IN AN EXPLOSION HAZARD AREA
2.4.1
CORRECT USE 4HEUNITISSUITABLEFORWORKINGLIQUIDMATERIALSINACCORDANCEWITHTHECLASSIlCATIONINTO EXPLOSIONCLASSES
2.4.2
EXPLOSION PROTECTION IDENTIFICATION
!SDElNEDINTHE$IRECTIVE#%!4%8 THEUNITISSUITABLEFORUSEINAREASWHERE THEREISANEXPLOSIONHAZARD
#% %X )) ' ))" 4
))'))"4 #OMMUNAUTÏS%UROPÏENNES 3YMBOLFOREXPLOSIONPROTECTION 5NITCLASS)) #ATEGORY:ONE %X ATMOSPHEREGAS %XPLOSIONCLASS 4EMPERATURECLASSMAXIMUMSURFACETEMPERATURE ²#²&
2.4.3
MAX. SURFACE TEMPERATURE
Max. surface temperature: Permissible ambient temperature:
2.4.4
same as the permissible material temperature see under Technical data, Section 4.3.2
SAFETY REGULATIONS
3AFEHANDLINGOF7!'.%2SPRAYUNITS 4HEMAXIMUMSURFACETEMPERATUREOFTHEPISTONPUMPCANBEREACHEDIFITRUNSDRY %NSURETHATTHEPISTONPUMPISlLLEDWITHSUFlCIENTWORKINGORCLEANINGMEDIUM %NSURETHATTHESEPARATINGAGENTCONTAINERISlLLEDWITHSUFlCIENTSEPARATINGAGENT -ECHANICALSPARKSCANFORMIFTHEUNITCOMESINTOCONTACTWITHMETAL )NANEXPLOSIVEATMOSPHERE $ONOTKNOCKORPUSHTHEUNITAGAINSTSTEELORRUSTYIRON $ONOTDROPTHEUNIT 5SEONLYTOOLSTHATAREMADEOFAPERMITTEDMATERIAL )GNITIONTEMPERATUREOFTHECOATINGMATERIAL %NSURETHATTHEIGNITIONTEMPERATUREOFTHECOATINGMATERIALISABOVETHEMAXIMUM SURFACETEMPERATURE -EDIUMSUPPORTINGATOMIZING 4OATOMIZETHEMATERIAL USEONLYWEAKLYOXIDIZINGGASES EGAIR
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15 cc–30 cc.
OPERATING MANUAL
3URFACESPRAYING ELECTROSTATIC $ONOTSPRAYUNITPARTSWITHELECTROSTATICEGELECTROSTATICSPRAYGUN
#LEANING )F THERE ARE DEPOSITS ON THE SURFACES THE UNIT MAY FORM ELECTROSTATIC CHARGES &LAMES OR SPARKSCANFORMIFTHEREISADISCHARGE 2EMOVEDEPOSITSFROMTHESURFACESTOMAINTAINCONDUCTIVITY 5SEONLYADAMPCLOTHTOCLEANTHEUNIT
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EDITION 05 /2010
PART NO. ZZB020ENG
15 cc–30 cc.
OPERATING MANUAL
3
PRODUCT LIABILITY AND WARRANTY
3.1
IMPORTANT NOTES ON PRODUCT LIABILITY !SARESULTOFAN%#REGULATION EFFECTIVEASFROM*ANUARY THEMANUFACTURERSHALL ONLYBELIABLEFORHISPRODUCTIFALLPARTSCOMEFROMHIMORAREAPPROVEDBYHIM ANDIFTHE DEVICESAREPROPERLYlTTED OPERATEDANDMAINTAINED )FOTHERMAKESOFACCESSORYANDSPAREPARTSAREUSED THEMANUFACTURER@SLIABILITYCOULDBE FULLYORPARTIALLYNULLANDVOID 4HEUSAGEOFORIGINAL7!'.%2ACCESSORIESANDSPAREPARTSGUARANTEESTHATALLSAFETYRE GULATIONSAREOBSERVED
3.2
WARRANTY
4HISUNITISCOVEREDBYOURWARRANTYONTHEFOLLOWINGTERMS 7EWILLATOURDISCRETIONREPAIRORREPLACEFREEOFCHARGEALLPARTSWHICHWITHINMONTHS INSINGLE SHIFT MONTHSIN SHIFTORMONTHSIN SHIFTOPERATIONFROMDATEOFRECEIPTBY THE0URCHASERAREFOUNDTOBEWHOLLYORSUBSTANTIALLYUNUSABLEDUETOCAUSESPRIORTOTHE SALE INPARTICULARFAULTYDESIGN DEFECTIVEMATERIALSORPOORWORKMANSHIP 4HETERMSOFTHEWARRANTYAREMETATOURDISCRETIONBYTHEREPAIRORREPLACEMENTOFTHE UNITORPARTSTHEREOF4HERESULTINGCOSTS INPARTICULARSHIPPINGCHARGES ROADTOLLS LABOUR ANDMATERIALCOSTSWILLBEBORNEBYUSEXCEPTWHERETHESECOSTSAREINCREASEDDUETOTHE SUBSEQUENTSHIPMENTOFTHEUNITTOALOCATIONOTHERTHANTHEADDRESSOFTHEPURCHASER 4HISWARRANTYDOESNOTCOVERDAMAGECAUSEDBY 5NSUITABLE OR IMPROPER USE FAULTY INSTALLATION OR COMMISSIONING BY THE PURCHASER OR A THIRD PARTY NORMAL WEAR NEGLIGENT HANDLING DEFECTIVE MAINTENANCE UNSUITABLE COATING PRODUCTS SUBSTITUTE MATERIALS AND THE ACTION OF CHEMICAL ELECTROCHEMICAL OR ELECTRICAL AGENTS EXCEPTWHENTHEDAMAGEISATTRIBUTABLETOUS !BRASIVE COATING PRODUCTS SUCH AS REDLEAD EMULSIONS GLAZES LIQUID ABRASIVES ZINC DUST PAINTSANDSIMILARREDUCETHESERVICELIFEOFVALVES PACKINGS SPRAYGUNS NOZZLES CYLINDERS PISTONSETC!NYWEARRESULTINGFROMTHEAFOREMENTIONEDCAUSESISNOTCOVEREDBYTHIS WARRANTY #OMPONENTSNOTMANUFACTUREDBY7AGNERARESUBJECTTOTHEWARRANTYTERMSOFTHEORIGI NALMAKER 4HEREPLACEMENTOFAPARTDOESNOTEXTENDTHEWARRANTYPERIODOFTHEUNIT 4HEUNITSHOULDBEINSPECTEDIMMEDIATELYUPONRECEIPT 4OAVOIDLOSSWARRANTY ANIYAPPARENTDEFECTSHOULDBENOTIlEDTOUSORTHEDEALERINWRI TINGWITHINDAYSFROMDATEOFSALEOFTHEUNIT 4HERIGHTTOCOMMISSIONWARRANTYSERVICESTOATHIRDPARTYISRESERVED 7ARRANTYCLAIMSARESUBJECTTOPROOFOFPURCHASEBYSUBMITTINGANINVOICEORDELIVERYNOTE )FANINSPECTIONlNDSDAMAGENOTCOVEREDBYTHEPRESENTWARRANTY THEREPAIRWILLBECAR RIEDOUTATTHEEXPENSEOFTHEPURCHASER .OTETHATTHISWARRANTYDOESNOTINANYWAYRESTRICTLEGALLYENTITLEDCLAIMSORTHOSECONTRAC TUALLYAGREEDTOINOURGENERALTERMSANDCONDITIONS *7AGNER!'
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15 cc–30 cc.
PART NO. ZZB020ENG
OPERATING MANUAL
3.3
CE-CONFORMITY
Herewith we declare that the supplied version of: Pneumatic pumps and Spraypacks with article no. Mod. 40-15
Mod. 20-30
U1S40015P
U1S20030P
U6S40015M. .
U6S20030M. .
Complies with the following provisons applying to it: 2006/42/EC
94/9/EC Atex
Applied standards, in particular: UNI EN ISO 12100-1
UNI EN 809
UNI EN 1127-1
UNI EN ISO 12100-2
UNI EN 14121-1
EN 12621
UNI EN 563
UNI EN ISO 3746
UNI EN ISO 13463
Marking: II 2G IIB T3
%##ERTIlCATEOF#ONFORMITY 4HECERTIlCATEISENCLOSEDWITHTHISPRODUCT4HECERTIlCATEOFCONFORMITYCANBEREORDERED FROMYOUR7!'.%2REPRESENTATIVE QUOTINGTHEPRODUCTANDSERIALNUMBER 0ARTNUMBER ZDI.16
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EDITION 05 /2010
15 cc–30 cc.
PART NO. ZZB020ENG
OPERATING MANUAL
4
DESCRIPTION
4.1
FIELD OF APPLICATION
4.1.1
USING IN ACCORDANCE WITH THE INSTRUCTIONS
The pneumatic piston pump is suitable for process liquid materials.
CAUTION Abrasive fluids and pigments ! Greater wear of the parts carrying the material. Use suitable pump model (delivery per cycle, material, valves, etc.) see chapter 4.3.2. Verify that fluids and solvents used are compatible with the constrution material of the pump as described in chapter 4.3.1. SIHC_0067_GB
4.2
EXTENT OF DELIVERY
Pneumatic piston pump consisting of: - Fluid section - Air motor - Connection elements Separating fluid 250 ccm CE-conformity see Operating manual in english Operating manual for the other language see
Part No.: 9992504 Chapter 3 Part No.: ZZB020ENG Chapter 1
The delivery note shows the exact scope of delivery. Accessories and spraypacks: see chapter 7.
4.3
DATA
4.3.1
MATERIALS OF THE PARTS TRANSPORTING PAINT
Pump body Piston Valves balls Valves seats
Stainless steel Stainless steel Stainless steel Stainless steel
O-rings Seal packings
EPDM PE/ TF
PE = UHMW - PE TF = (PTFE)
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PART NO. ZZB020ENG
OPERATING MANUAL
4.3.2
TECHNICAL DATA
Description
Units
Transmission ratio
40-15
20-30
40:1
20:1
Flow volume per double stroke (DS)
cm³ cc
15
30
Max. operating pressure (Pump)
MPa bar psi
32.0 320 4641
16.0 160 2320
Max. operating pressure (Spraypack)
MPa bar psi
25.0 250 3626
16.0 160 2320
DC/min DS/min
60
60
Min. - Max. air inlet pressure
MPa bar psi
0.2-0.8 2-8 28-116
0.2-0.8 2-8 28-116
Ø air inlet connection (female)
mm Inch
8,0 0.314
8,0 0.314
Min. Ø compressed air hose
mm Inch
9,0 0.354
9,0 0.354
nl scf
3,9 0,14
3,9 0,14
Sound pressure level at max. permissible air pressure*
dB(A)
72
72
Sound pressure level at 0.6 MPa; 6 bar; 87 psi air pressure*
dB(A)
69
69
Sound pressure level at 0.4 MPa; 4 bar; 58.01 psi air pressure*
dB(A)
65
65
Ø piston of air motor
mm Inch
80 3.15
80 3.15
Material inlet connection (female)
Inch
G 1/2“
G 1/2“
Material outlet connection (female) (in case of Spraypack version NPSM1/4”)
Inch
G 1/4“
G 3/8“
kg lb
9,0 19,8
11 24,2
Max. possible strokes in operation
Air consumption (at 0.6 MPa; 6 bar; 87 psi) per DS
Weight Max. material pressure at pump inlet
MPa bar psi
2 20 90
Range of material temperature
°C; F
+5° ÷ +80°; (+41 ÷ +176)
Range of the ambient temperature
°C; F
+5° ÷ +60° ; (+41 ÷ +140)
Allowable sloping position at work
Paragraph 5.2.2. 9. Fill the system with solvent as laid down in Paragraph 5.2.4 „Filling with working material“.
7!2.).' 'ASMIXTURESCANEXPLODEIFTHEREISANINCOMPLETELYlLLED PUMP $ANGERTOLIFEFROMmYINGPARTS
%NSURE THAT THE PISTON PUMP AND SUCTION SYSTEM ARE ALWAYS COMPLETELYlLLEDWITHCLEANINGAGENTORWORKINGMEDIUM $ONOTSPRAYTHEUNITEMPTYAFTERCLEANING 3)()??'"
5.4
STORING FOR LONGER PERIODS OF TIME
When storing the device for longer periods of time it is necessary to thoroughly clean it and protect it from corrosion. Replace solvent in the material pump with a suitable preserving oil. Fill separating fluid cup with separating fluid. Procedure: 1. Carry out Paragraph 5.3.3 „Shutting down and cleaning“, points 1 through 9. 2. Cleaning with preserving agent acc. Paragraph 5.2.3. 3. Protect the air motor with pneumatic oil: connect an oiler to the compressed air inlet and run for a few double strokes.
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EDITION 05 /2010
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PART NO. ZZB020ENG
OPERATING MANUAL
6
FAULT LOCATION, MAINTENANCE AND REPAIR
6.1
TROUBLE SHOOTING AND SOLUTION
Problem
Cause
Solution
The pump does not work
• Air motor does not work or stops
• Open and close ball valve on the pressure regulator unit or disconnect temporarily the feeding of compressed air
• No pressure indication (pressure regulator defect)
• Disconnect temporarily the feeding of compressed air or repair or change pressure regulator
• Spray nozzle is clogged
• Clean nozzle as laid down in the instructions
• Insufficient supply of compressed • Check compressed air supply air • Filter insert in spray gun or highpressure filter is clogged
• Clean the parts and use a suitable working material
• Material feed pump or highpressure hose are blocked (e.g., two-component material hardened)
• Dismantle the paint pump and clean, replace high-pressure hose.
• Sometimes the pump stops on one of the commutation points.
• Press the starter button on the steering valve to have the pump restart • Carefully clean and, if necessary, lubricate with light oil the sliding spool of the steering valve
Poor spray pattern
• See gun instructions
Irregular operation of material feed pump: spray jet collapses (pulsation)
• Viscosity to high
• Dilute working material
• Spraying pressure to low
• Increase incoming air pressure, use smaller nozzle
• Valve stuck
• Clean material pump, if necessary leave to soak in solvent
• Foreign body in suction valve
• Dismantle suction valve housing, clean and check valve seat
• Diameter of the compressed air line too small
• Assemble a larger incoming line-> technical data, paragraph 4.3.2
• Valves, packings or pistons worn out
• Replace parts
• Filter for control air or filter for work air is clogged
• Check filter and clean it
• In case of critical products or applications, it might be advisable to use an antipulsator/filter device
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PART NO. ZZB020ENG
OPERATING MANUAL
Trouble shooting and solution Problem
Cause
Solution
Pump runs evenly, however does not suck up material
• Union nut of the suction system is • Tighten loose, pump is taking in air • Suction filter clogged
• Clean filter
• Ball in suction or piston valve is sticking
• Clean with solvent (if necessary vent device)
Pump runs when the gun is closed
• Packings, valves or pistons worn
• Replace parts
Air motor iced up
• A lot of condensation water in the • Install a water separator air supply
If the problem is not listed above consult your WAGNER Service Center.
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EDITION 05 /2010
PART NO. ZZB020ENG
15 cc–30 cc.
OPERATING MANUAL
6.2
MAINTENANCE
7!2.).' )NCORRECTMAINTENANCEREPAIR $ANGERTOLIFEANDEQUIPMENTDAMAGE
/NLYA7!'.%2SERVICECENTERORASUITABLYTRAINEDPERSONMAY CARRYOUTREPAIRSANDREPLACEPARTS /NLYREPAIRANDREPLACEPARTSTHATARELISTEDINTHECHAPTER3PARE PARTSCATALOG "EFOREALLWORKONTHEUNITANDINTHEEVENTOFWORKINTERRUP TIONS
$ISCONNECTTHECONTROLUNITFROMTHEMAINS
2ELIEVETHEPRESSUREFROMTHESPRAYGUNANDUNIT
3ECURETHESPRAYGUNAGAINSTACTUATION /BSERVETHEOPERATINGANDSERVICEINSTRUCTIONSWHENCARRYING OUTALLWORK
3)()??'"
1. Check the level of separating fluid in the separating fluid cup every day, and top up if necessary. 2. Check and clean the high-pressure filter every day or as required. 3. Every shut down should be carried out as laid down in paragraph 5.3.3 ! 4. Check and replace if necessary hoses, tubes, couplings every days. WAGNER recommends to check the whole spray system every year from a technical expert (e.g. WAGNER service technician).
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EDITION 05 /2010
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PART NO. ZZB020ENG
OPERATING MANUAL
7
ACCESSORIES
7.1
ACCESSORIES
27
26
29
28
C_00169
40
EDITION 05 /2010
15 cc–30 cc.
PART NO. ZZB020ENG
OPERATING MANUAL
45 31
49 35
45 5
2
31
30
3
35
33
36
34
32
A
11 11a
6 6a
12 12a
8 1 50 4
10 17b 9 9a
17b
16
16 7 7a
16a 17a
17
15a
5b
15
17a 18
18a 18b
52
41
55 51
21
42
41 43 40 42
54 53
37
39 44
C_00171
25
22 23 24
38
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PART NO. ZZB020ENG
OPERATING MANUAL
List accessories EvoMotion Pos K Description
40-15
20-30
No
No
A 1
Piston pump (Stainless steel fluid section) Release agent 250ml; 250cc
1
Release agent 9992505 9992505 500ml; 500cc Air regulator T6140.00A T6140.00 AC pressure regulator T6145.00A T6145.00A Filter holder T6146.00 Ground wire 3m; 9.8ft 0236219 0236219 Carbon steel antipulsator/filter T405.00M Stainless steel antipulsator/filter T479.00M Recycle hose NPS1/4” with carbon steel fittings S801.00B Recycle hose NPS1/4” with SSt fittings S801.00A Outlet fitting of the antipulsator/filter B0462.03 Pump/filter connection hose with carbon steel fittings S802.00 Pump/filter connection hose with SSt fittings S802.00A Cap BSP 1/4” M826.03A Carbon steel antipulsator/filter kit T6195.00M Stainless steel antipulsator/filter kit T6195.00MI Carbon steel recycle valve kit T6165.00MB Stainless steel recycle valve kit T6165.00MCI Carbon steel recycle kit T6165.00M Stainless steel recycle kit with rigid pipe T6165.00MI Stainless steel recycle kit with flexible hose T6165.00MAI Carbon steel valve M/F 1/4” M501.00 Stainless steel valve F/F 1/4” M534.00 Carbon steel nipple BSP 1/4” M614.62 M801.03B Stainless steel nipple BSP 1/4” M8018.03 Stainless steel nipple BSP 1/4” x NPS1/4” Recycle hose with brass fitting S401.00M Recycle hose with SSt BSP 1/4” fitting S401.00MI Recycle hose with SSt NPS 1/4” fitting S801.00 Fitting 1/2” x 16 M265.00 M265.00 Filter support disk H401.07 H401.07 Suction hose filter T453.03 T453.03 Suction hose spring H206.03 H206.03 Straight carbon steel suction pipe T4016.00 T4016.00M Trolley T760.00SR T760.00SR Stand T760.00S T760.00S Wall plate kit T760.00M T760.00M Hopper stand kit T6196.00
2 3 4 5 6 6a 7 7a 8 9 9a 10 11 11a 12 12a 15 15a 15b 16 16a 17 17a 17b 18 18a 18b 21 22 23 24 25 26 27 28 29
U1S40015P U1S20030P 9992504 9992504
42
EDITION 05 /2010
15 cc–30 cc.
PART NO. ZZB020ENG
OPERATING MANUAL
List accessories EvoMotion Pos K Description 30 31 32 32 33 34 35 35 36 37 38 39 40 41 42 43 44 45 49 50 51 52 53 54 55
Air Coat spray gun with filter GM4600AC NPSM1/4” Nozzle ACF3000 * Flex. hose NPS 1/4 , DN3, L 7,5 m Flex. hose NPS 1/4 , DN4, L 7,5 m Airless spray gun AG-14 NPSM1/4, 270 bar, 3920 psi Standard nozzle * Flex.hose AC, NPSM1/4”, DN4, L 7,5 m - PA-T Flex.hose AC, NPSM1/4”, DN3, L 7,5 m - PA-T Contact guard assy Suction pipe ST compl. met. part ST flex. SSt 1/2 suction hose Stainless steel L-shaped fitting SSt flexible pipe holder SSt contact clip Hose clamp Solvent resistant suction hose Stainless steel ST suction hose Air cap * Air Coat spray gun with filter GM4100AC NPSM1/4” Pump - fluid hose adaptor fitting Hopper with filter Hopper cover Hopper suction pipe Hooper adaptor fitting BSP 1/2” x M36x2 Hopper filter
40-15
20-30
No
No
0394014 0394004 0379 . . . 0379 . . . 9984583 9984573 0257017 0090 . . . 2309706 9984595 0335209 T420.00 T4016.00EI M808.03B B274.03 E0107.03 R601.00 S402.00A T406.00 039491. 039491. 0394002 B0461.03A B0461.03 0340265 0340429 0366950 0935050 0003756
* see nozzle list in gun manual
43
EDITION 05 /2010
15 cc–30 cc.
PART NO. ZZB020ENG
OPERATING MANUAL
7.2
SPRAYPACKS
Type
Part-No.
Consisting of accessories items
20-30 EvoMotion 20-30 SSt Spraypack on mounting plate, with carbon steel recycle kit
U6S20030M20 A, 3, 15, 25
EvoMotion 20-30 SSt Spraypack on mounting plate, with carbon steel recycle kit, with GM4600AC gun
U6S20030M21 A, 3, 15, 25, 30, 31 (11/40), 35, 45
EvoMotion 20-30 SSt Spraypack on mounting plate, with Stainless steel recycle kit
U6S20030M40 A, 3, 15b, 38
EvoMotion 20-30 SSt Spraypack on mounting plate, with Stainless steel recycle kit, with GM4600AC gun
U6S20030M41 A, 3, 15b, 30, 31 (11/40), 35, 38, 45
EvoMotion 20-30 SSt Spraypack on cart with hopper kit, with Stainless steel recycle kit, with GM4600AC gun
U6S20030M61 A, 3, 15a, 30, 31 (11/40), 35, 45, 51, 52, 53, 54
40-15 EvoMotion 40-15 SSt Spraypack on mounting plate, with carbon steel recycle kit
U6S40015M10 A, 15, 25
EvoMotion 40-15 SSt Spraypack on mounting plate, with carbon steel recycle kit, with AG-14AL gun
U6S40015M12 A, 15, 25, 32, 33, 34 (11/40)
EvoMotion 40-15 SSt Spraypack on mounting plate, with carbon steel recycle kit, with GM4600AC gun
U6S40015M21 A, 3, 15, 25, 30, 31 (11/40), 35, 45
EvoMotion 40-15 SSt Spraypack on mounting plate, with Stainless steel recycle kit
U6S40015M30 A, 15b, 38
EvoMotion 40-15 SSt Spraypack on mounting plate, with Stainless steel recycle kit, with AG-14AL gun
U6S40015M32 A, 15b, 32, 33, 34 (11/40), 38
EvoMotion 40-15 SSt Spraypack on mounting plate, with Stainless steel recycle kit with GM4600AC gun
U6S40015M41 A, 3, 15b, 30, 31 (11/40), 35, 38, 45
44
EDITION 05 /2010
PART NO. ZZB020ENG
15 cc–30 cc.
OPERATING MANUAL
8
SPARE PARTS
8.1
HOW TO ORDER SPARE PARTS
!LWAYSSUPPLYTHEFOLLOWINGINFORMATIONTOENSUREDELIVERYOFTHERIGHTSPAREPART 0ART.UMBER DESCRIPTIONANDQUANTITY 4HEQUANTITYNEEDNOTBETHESAMEASTHENUMBERGIVENINTHEu1UANTITYhCOLUMN4HIS NUMBERMERELYINDICATESHOWMANYOFTHERESPECTIVEPARTSAREUSEDINEACHSUBASSEMBLY 4HEFOLLOWINGINFORMATIONISALSOREQUIREDTOENSURESMOOTHPROCESSINGOFYOURORDER
!DDRESSFORTHEINVOICE !DDRESSFORDELIVERY .AMEOFTHEPERSONTOBECONTACTEDINTHEEVENTOFANYQUERIES 4YPEOFDELIVERYREQUIREDAIRFREIGHTORMAIL SEAROUTEOROVERLANDROUTE ETC
-ARKSINSPAREPARTSLISTS .OTETOCOLUMNu+hINTHEFOLLOWINGSPAREPARTSLISTS U 7EARINGPARTS .OTE.OLIABILITYISASSUMEDFORWEARINGPARTS L .OTPARTOFSTANDARDEQUIPMENT AVAILABLE HOWEVER ASADDITIONALEXTRA
7!2.).' )NCORRECTMAINTENANCEREPAIR 2ISKOFINJURYANDDAMAGETOTHEEQUIPMENT
2EPAIRSANDPARTREPLACEMENTMAYONLYBECARRIEDOUTBYSPE CIALLYTRAINEDSTAFFORA7!'.%2SERVICECENTER "EFOREALLWORKONTHEUNITANDINTHEEVENTOFWORKINTERRUP TIONS
3WITCHOFFTHEENERGYCOMPRESSEDAIRSUPPLY
2ELIEVETHEPRESSUREFROMTHESPRAYGUNANDUNIT
3ECURETHESPRAYGUNAGAINSTACTUATION /BSERVETHEOPERATINGANDSERVICEINSTRUCTIONSWHENCARRYING OUTALLWORK
3)()??'"
45
EDITION 05 /2010
15 cc–30 cc.
PART NO. ZZB020ENG
OPERATING MANUAL
8.2
OVERVIEW MODULES EvoMotion
Pos
1 2 3 4 5 6 7 8 9 10
40 - 15
20 - 30
Description
No.
Qty
No.
Qty
Piston pump
U1S40015P
1
U1S20030P
1
U2B015AI U3B08018060 A359.71A E516.71A H115.62 K144.62 T6147.00C K309.62 -
1 1 1 1 3 2 1 3 -
U2B030AI U3B08018060 A359.71A E516.71A K144.62 T6147.00A K176.62 -
1 1 1 1 2 1 4 -
Fluid section Air motor Spacer Spacer/Guard Tie-rod Socket screw Pump mounting plate Self-locking nut Socket screw Loctite 542
2
2
7
10 7 20 Nm; 14.7 lbft
3
6 4
5
30 Nm; 22.1 lbft
3
8 30 Nm; 22.1 lbft
1
9
30 Nm 22.1 lbft
6 4
1
40 -15
20 - 30
46
EDITION 05 /2010
15 cc–30 cc.
PART NO. ZZB020ENG
OPERATING MANUAL
8.3
AIR MOTOR
8.3.1
AIR MOTOR EXPLODED VIEW 40 - 15, 20 - 30
5
50 Nm; 36.8 lbft
6 7 8
9 10 7 11 12
16 a)
13
1
14 30 Nm; 22 lbft
13 4.5 Nm 3.3 lbft
2
3 15 17 23
3
26 18
24
27 4
22 20 Nm; 14.7 lbft 27
20 Nm; 14.7 lbft
19
20 21
C_00139
20
25
a) Reversing valve see following pages
47
EDITION 05 /2010
15 cc–30 cc.
PART NO. ZZB020ENG
OPERATING MANUAL
7!2.).' )NCORRECTMAINTENANCEREPAIR 2ISKOFINJURYANDDAMAGETOTHEEQUIPMENT
2EPAIRSANDPARTREPLACEMENTMAYONLYBECARRIEDOUTBYSPE CIALLYTRAINEDSTAFFORA7!'.%2SERVICECENTER "EFOREALLWORKONTHEUNITANDINTHEEVENTOFWORKINTERRUP TIONS
3WITCHOFFTHEENERGYCOMPRESSEDAIRSUPPLY
2ELIEVETHEPRESSUREFROMTHESPRAYGUNANDUNIT
3ECURETHESPRAYGUNAGAINSTACTUATION /BSERVETHEOPERATINGANDSERVICEINSTRUCTIONSWHENCARRYING OUTALLWORK
40 - 15 20 - 30
Spare parts list Air motor 40 -15, 20 - 30 Pos
K
Description
Qty.
Air motor
No. U3B08018060
1
Socket screw
4
K1033.62
2
Upper motor flange
1
F132.91C
3
O-Ring seal
2
L108.06
4
Motor cylinder
1
D608.81
5
Self-locking nut
1
K309.62
6
Washer
1
K507.62
7
Damper
2
G903.06
8
Piston seal gasket
1
L413.06
9
Motor piston
1
A164.01
10
Slip band
1
L802.08
11
O-Ring seal
1
L110.06
12
Motor rod
1
D404.12
13
O-Ring seal
2
L109.06
14
Air pipe
1
A408.12
15
Motor base
1
T616.00C
16
Reversing valve
1
P498.00KNE
17
Earthing kit
1
T6153.00
18
Seal gasket
1
L403.06
19
Lower feeler
1
T703.00
20
Retaining ring
2
K606.02
21
Reversing disc
1
A160.01A
22
Upper feeler
1
T702.00
48
EDITION 05 /2010
15 cc–30 cc.
PART NO. ZZB020ENG
OPERATING MANUAL
40 - 15 20 - 30
Spare parts list Air motor 40 -15, 20 - 30 Pos
K
Description
Qty.
No.
23
Fitting
1
M339.00
24
Muffler
2
H505.07
25
Connector
-
-
26
Straight fitting
1
M432.00
27
Loctite 542
-
-
Service set
1
T910.00
= Wearing parts = Included in service set
49
EDITION 05 /2010
15 cc–30 cc.
PART NO. ZZB020ENG
OPERATING MANUAL
8.3.2
REVERSING VALVE 40 - 15, 20 - 30
2
1
C_00076
Spare parts list Reversing valve 40 - 15, 20 - 30 Pos 1 2 3
K
Qty 1 6 1
Description Reversing valve Damper O-Ring seal Valve base seal
3
40-15 20-30 No. P498.00 P520.00 L115.06 P521.00
50
EDITION 05 /2010
15 cc–30 cc.
PART NO. ZZB020ENG
OPERATING MANUAL
8.4
FLUID SECTION
8.4.1
1
FLUID SECTION EXPLODED VIEW 40 - 15
30 Nm; 22.1 lbft 8 22 2 3
9
4 23
20
10 a) 11
5
21
12
6
13
7
14 19
15 10 17 16
C_00122
18
a)
a) Paint on with anti-seize paste (e.g. Loctite 8150)
51
EDITION 05 /2010
15 cc–30 cc.
PART NO. ZZB020ENG
OPERATING MANUAL
7!2.).' )NCORRECTMAINTENANCEREPAIR 2ISKOFINJURYANDDAMAGETOTHEEQUIPMENT
2EPAIRSANDPARTREPLACEMENTMAYONLYBECARRIEDOUTBYSPE CIALLYTRAINEDSTAFFORA7!'.%2SERVICECENTER "EFOREALLWORKONTHEUNITANDINTHEEVENTOFWORKINTERRUP TIONS
3WITCHOFFTHEENERGYCOMPRESSEDAIRSUPPLY
2ELIEVETHEPRESSUREFROMTHESPRAYGUNANDUNIT
3ECURETHESPRAYGUNAGAINSTACTUATION /BSERVETHEOPERATINGANDSERVICEINSTRUCTIONSWHENCARRYING OUTALLWORK
Spare parts list Fluid section 40 - 15 Pos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
K
Qty
Description Fluid section Connector Pump flange Retaining ring Pump counterflange Upper packing Spring Pump upper body Spring Piston packing O-Ring seal (*) Pump lower body Pump rod Rod valve stopper 3/8” Ball Rod valve body 7/8” Ball Ring Pump foot Loctite 542 Service set Female thrust bearing Male thrust bearing Male thrust bearing Female thrust bearing
1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 20 1 21 1 22 1 23 1 = Wearing parts = Included in service set (*) = Elastomer parts - Always take new gaskets for reassembling
40-15 No. U2B015AI T6158.00 A661.12 K617.03 A662.12 T9037.00E H204.03 A658.03 H203.03 T9038.00E L107.06 B534.03 T6157.00I A170.03 K801.03 A169.03 K803.03 K601.03 A660.03 T9039.00E A171.03 A172.03 A411.03 A410.03
52
EDITION 05 /2010
15 cc–30 cc.
PART NO. ZZB020ENG
OPERATING MANUAL
8.4.2 9
FLUID SECTION EXPLODED VIEW 20 - 30
30 Nm; 22.1 lbft
6 7
22
15
17 10
21
13
3
23 20
12
4 24
11
5
18
19 12 14 16 1 8 2
C_00145
a) a) Paint on with anti-seize paste (e.g. Loctite 8150)
53
EDITION 05 /2010
15 cc–30 cc.
PART NO. ZZB020ENG
OPERATING MANUAL
7!2.).' )NCORRECTMAINTENANCEREPAIR 2ISKOFINJURYANDDAMAGETOTHEEQUIPMENT
2EPAIRSANDPARTREPLACEMENTMAYONLYBECARRIEDOUTBYSPE CIALLYTRAINEDSTAFFORA7!'.%2SERVICECENTER "EFOREALLWORKONTHEUNITANDINTHEEVENTOFWORKINTERRUP TIONS
3WITCHOFFTHEENERGYCOMPRESSEDAIRSUPPLY
2ELIEVETHEPRESSUREFROMTHESPRAYGUNANDUNIT
3ECURETHESPRAYGUNAGAINSTACTUATION /BSERVETHEOPERATINGANDSERVICEINSTRUCTIONSWHENCARRYING OUTALLWORK
Spare parts list Fluid section 20 - 30 Pos
K
Description Qty Fluid section 1 Ring 1 2 Pump lower body 1 3 Pump upper body 1 4 Rod valve body 1 5 Ball stopper 1 6 Lower flange 1 7 Upper flange 1 8 Pump foot ring 1 9 M/P connector 1 10 Spring 1 11 Spring 1 12 O-Ring seal (*) 2 O-Ring seal (*) 1 13 14 Piston packing 1 15 Upper packing 1 16 Pump foot 1 17 Flat thrust bearing 1 18 Flat thrust bearing 1 19 Ball 7/8” 1 20 Ball 9/16” 1 21 Pump rod 1 22 Socket screw M8x120 3 23 Ball stopper 1 24 Loctite 542 Service set 1 = Wearing parts = Included in service set (*) = Elastomer parts - Always take new gaskets for reassembling
20 - 30 No. U2B030AI K640.02 B0392.03 B0391.03 A155.03 A961.03A B0387.62 B0388.62 B0389.03 T6158.00 H203.03 H222.03 L170.06 L112.06 T941.00G T920.00D B0390.03 A114.03 B0099.03 K803.03 K802.03 T6181.00 K1063.62 A156.03 T940.00G
54
EDITION 05 /2010
15 cc–30 cc.
PART NO. ZZB020ENG
OPERATING MANUAL
8.5 ANTIPULSATOR/FILTER (OPTION) 8.5.1 CARBON STEEL ANTIPULSATOR/FILTER 13
1 4
5 9
8 6
12 11
10 7
14
3 2
Pos K Description Carbon steel antipulsator/filter
C_00173
Qty
No. T405.00M
1
Antipulsator body
1
A291.22
2
Screw
2
K136.62
3
Contact washer
2
K572.62
4
Antipulsator cap
1
A292.71
5
Antipulsator filter
1
T455.00
6
Filter support
1
A364.04
7
Nipple 3/8 BSP x 1/4 NPS
1
M8022.03
8
9/16” AISI 420 ball
1
K820.03
9
Antipulsator seal gasket
1
G605.07
10
Nipple 1/4 BSP x 1/4 NPS
1
M8018.03
11
L-shaped fitting 1/4 BSP
1
B0462.03
12
Antipulsator base
1
A290.22
13
Antipulsator spanner
1
T803.62
14
Cap 1/4 BSP
1
M623.12
= Wearing parts
55
EDITION 05 /2010
15 cc–30 cc.
PART NO. ZZB020ENG
OPERATING MANUAL
8.5.2
STAINLESS STEEL ANTIPULSATOR/FILTER
13
1 4
5 9
8 6
12 10
11 7 3 2
Pos K Description Stainless steel antipulsator/filter
C_00172
Qty
No. T479.00M
1
Antipulsator body
1
B453.03
2
Screw
2
K136.62
3
Contact washer
2
K572.62
4
Antipulsator cap
1
A292.03
5
Antipulsator Filter
1
T455.00
6
Filter support
1
A364.03
7
Nipple 3/8 BSP x 1/4 NPS
1
M8022.03
8
1/2” AISI 420 ball
1
K820.03A
9
Antipulsator seal gasket
1
G605.07
10
Nipple 1/4 BSP x 1/4 NPS
1
M8018.03
11
L-shaped fitting 1/4 BSP
1
B0462.03
12
Antipulsator base
1
B271.03
13
Antipulsator spanner
1
T803.62
= Wearing parts
56
EDITION 05 /2010
15 cc–30 cc.
PART NO. ZZB020ENG
OPERATING MANUAL
8.6 AIR REGULATION UNIT KIT 8.6.1 AIR REGULATOR 40 - 15, 20 - 30
1
5
2
4
3
6 8 9 10
7
11 12 C_00079
Spare parts list Air regulation unit Pos.
40 - 15
20 - 30
No.
No.
Air regulation unit
T6140.00A
T6140.00
P124.00M
P124.00M
Qty. Description
1
1
Filter regulator
2
2
Screw M4x50
K166.62
K166.62
3
1
Pressure gauge
P903.00
P903.00
4
1
Fitting MF
M239.00
M239.00
5
1
L-shaped fitting MM
M215.04
M215.04
6
1
Filtering element
P247.00
P247.00
7
1
Filtering cup
P212.00A
P212.00A
8
1
Valve
M101.00
M101.00
9
1
Safety valve
P484.00C1
P484.00C0
10
1
Fitting T
M297.00
M297.00
11
1
Fast fitting
M226.04
M226.04
12
1
Motor connecting hose
S407.01
S407.01
57
EDITION 05 /2010
15 cc–30 cc.
PART NO. ZZB020ENG
OPERATING MANUAL
8.7
AIR COAT REGULATION KIT 1 3
4 5
2
Spare parts list Air coat regulation kit Pos.
Qty. Description
40 - 15 20 - 30 No.
Air coat regulation kit
T6145.00A
1
1
Air pressure regulator
P123.00
2
1
Pressure gauge
P903.00
3
1
L-shaped fitting MM 1/4”
M215.04
4
1
Conical nipple 1/4
M205.04
5
1
Fitting T FFM 1/4”
M218.04
58
EDITION 05 /2010
15 cc–30 cc.
PART NO. ZZB020ENG
OPERATING MANUAL
8.8
TROLLEY AND STAND KIT FOR 40 - 15, 20 - 30
6 5 1
9
8
16 2
13
7 8 6
3 5
8 13
10 16 9 2
4
16 13
10 8
11
3 15
4 12 14
c_00009
15
Pos K
Description
Qty.
Trolley No.
Trolley
1
T760.00SR
-
-
Stand kit
-
-
1
T760.00S
1
Trolley handle Finishing
1
E3108.92
-
-
2
Left leg Finishing
1
E3107.92A
1
E3107.92A
3
Right leg Finishing
1
E3107.92
1
E3107.92
4
Support spacer Finishing
1
H1156.62
1
H1156.62
5
Plastic tip D30
4
R204.07
4
R204.07
6
Gun hook
1
H009.62
1
H009.62
7
Socket screw M6x50
2
K159.62
-
-
8
Contact washer
9
K564.72
-
-
9
Socket screw M6x45
2
K184.62
4
K184.62
10
Socket screw M8x40
2
K1015.62
2
K1015.62
11
Retaining ring 12
2
K607.02
-
-
12
Washer 16
4
K502.62
-
-
13
Low self-locking nut M6
5
K311.62A
5
K311.62A
14
Wheel diam. 150
2
R118.00
-
-
15
Plastic support
4
R244.07
4
R244.07
16
Washer 6
2
K505.62
-
-
Qty.
Stand kit No.
59
EDITION 05 /2010
15 cc–30 cc.
PART NO. ZZB020ENG
OPERATING MANUAL
8.9
HOPPER STAND KIT 40 - 15, 20 - 30
12 4
2 13 8 5
3
6 7
10 9 11
C_00170
1 Pos K
Description
Qty.
No.
Hopper stand kit
-
T6196.00
1
Self-locking nut M10
4
K309.62
2
Self-locking nut M6
5
K311.62
3
Right leg
1
E3107.92B
4
Left leg
1
E3107.92C
5
Gun hook
1
H009.62
6
Support spacer
1
H1156.62
7
Plastic tip d.30
4
R204.07
8
Contact washer 6
4
K564.72
9
Washer 10
4
K507.62
10
Steering wheel d.50
4
R120.00F
11
Socket screw M10x55
4
K123.62B
12
Socket screw M6x45
4
K184.62
13
Socket screw M8x40
2
K1015.62
60
EDITION 05 /2010
PART NO. ZZB020ENG
15 cc–30 cc.
OPERATING MANUAL
61
EDITION 05 /2010
PART NO. ZZB020ENG
15 cc–30 cc.
OPERATING MANUAL
'ERMANY *7!'.%2'MB( /TTO ,ILIENTHAL 3TR 0OSTFACH $ -ARKDORF 4ELEPHONE 4ELEFAX % -AILSERVICESTANDARD WAGNER GROUPCOM
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