Umschlag ZOLL Amerika

14.07.2006

7:21 Uhr

Seite 1

-American Com n a m r e pan G y w e N

me

o C n a c ri

High Performance Cutting End Mills

any p m

PCT/GW CARBIDE TOOLS USA, INC. 13701 Excelsior Drive, Santa Fe Springs, CA 90670 Phone (562) 921-7898 Fax (562) 926-0156

CA01 i © by GW 07/06 · 1

New Ger ma n -A

All siz es

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Umschlag ZOLL Amerika

14.07.2006

7:21 Uhr

Seite 2

ALL PCT/GW END MILLS CONFORM TO N.A.S. (NATIONAL AERONAUTIC STANDARDS) 986 SPECIFICATIONS

PCT/GW has built, and further intends to build its reputation on quality and service with competitive pricing. Being located in the space-age machining center of the world, PCT/GW has had to develop new tooling – tooling that will last longer, increase production and reduce down time due to premature tool change. Our tool geometry reflects our experience in machining exotic materials – materials that demand the proper tool geometry, heat treat and raw materials to insure successful tool life. In addition to PCT/GW’s standard product line of end mills, we offer the ability to manufacture special end mills to the customer’s specifications or, if given the opportunity, we can offer our services to engineer your tooling needs. HOW TO ORDER: PCT/GW sells its tools through selective distributors. Each has local inventory that will service your immediate needs with larger inventories at the factory. For a list of our distributors and prices, please contact our office. Manufacturing / Wharehouse / Office 13701 Excelsior Drive, Santa Fe Springs California 90670 * Toll Free : 1-800-334-9373 * Telephone : 1-562-921-7898 * * Facsimile : 1-562-926-0156 * E-Mail: [email protected]* When placing orders for standard catalog tools, please refer to our EDP number for reference. If you are inquiring about a special tool, it is imperative you include the following descriptions about your tools as they apply: Diameter of cut and tolerance Single end or double end Diameter of Shank Tool material (High Speed Steel, Cobalt, or Powder Metallurgy) Length of Cut Right hand or Left hand Helix Overall Length Right hand or Left hand cut Style (number of flutes, ball end, etc.) Material and hardness to be machined NOTE: A sketch or confirmation will always be required if an order is placed. WARRANTY: Every tool listed in this catalog is warranted for a period of six months against defective material or workmanship. Warranty does not apply to tools mishandled or misused, etched, stamped or otherwise marked or damaged. RESPONSIBILITY: The value of the defective product or material sent in error is our only liability. TERMS: The terms are set by your distributor, otherwise net 30 days. PRICES: PCT/GW sells exclusively through industrial distributors. Possession of this price supplement does not constitute the right to purchase. Price, design specifications, and freight policy are subject to change without notice, and those in effect at the date of shipment will apply. Typographical errors are subject to correction. BACKORDERS: If the merchandise ordered is not in stock, it will be placed on backorder for a period not to exceed sixty (60) days. Unless we have a customer authorization to hold merchandise on backorder longer than 60 days, it will automatically be cancelled. DELIVERY: All items are shipped F.O.B. shipping point, unless otherwise specified. DAMAGED, LOST OR SHORT SHIPMENTS: Notify your local UPS or other carrier’s office immediately, no later than five (5) days after receipt of the merchandise. Also advise us so that we can reship the merchandise and place a claim. Keep all goods and containers for inspection until advised to dispose.

Katalog Amerika ZOLL END

14.07.2006

7:14 Uhr

Seite 1

Description of the symbols Cutting geometrie λ = 30º

3 teeth

Cutting material Solid Carbide micro grain

λ = Helix angle

Nos. of teeth

Milling of hard materials

Feed direction The arrows mark the possibile feed direction of the respective cutter.

Roughing

High-speed milling

Semi-finishing

HRc 64

Finishing

This tool type is suited for high-speed cutting.

HPC

This tool type is suited for high performance cutting.

Dry machining

These tools are suited for the milling of hard materials. The hardness of the material to be machined is indicated in Rockwell (HRc).

Bags full slot milling

HSC

3D-form milling

Extend-, Endmilling

p

Dry machining is possible with these milling tools.

Micromilling

1

GW model

2 Z λ ø range mm uncoated coated shank form

GW 264 2 30º 0,25–20,0

GW 281 2 30º 0,2–20,0 X HA

GW 306 3 30º 2,8–20,0 X X HB 8 22 N ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

GW 340 3 45º 4,0–20,0 X HB 18 27 N ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

X X HA,HB

17 25 H 7 22 N 2

GW 360 3 45º 3,0–20,0 X HA 13 28 W

GW 364 6–8 45º 4,0–32,0 X X HB 10 22 N

GW 367 6–8 50º 4,0–32,0 X HA 16 24 N

GW 376 6 45º 6,0–25,0 X HA 15 30 W

GW 406 4 30º 2,0–20,0 X HA, HB

GW 426 4 25º 6,0–20,0 X HB,HB 11 31 NR ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

GW 429 4–6 45º 6,00–25,0 X HB 12 23 NR ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

GW 450 4 35º 3,00–20,0 X HB 10 26 H ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

GW 451 4 35º 3,00–20,0 X HB 20 32 H ● ● ● ● ●

GW 460 4 45º 3,0–20,0 X HA 14 28 W 9 22 N ● ● ● ● ●

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hardened tool steel 55–58 HRC

hardened tool steel up to 55 HRC

high-alloyed tempered tool steel for warm work up to 1600 N/mm2

high-alloyed tempered tool steel for warm work up to 1300 N/mm2

high-alloyed annealed tool steel for warm work up to 1000 N/mm2

low-alloyed tool steel for warm work up to 1500 N/mm

2

low-alloyed tool steel for warm work up to 1200 N/mm2

high-alloyed tempered tool steel for cold work up to 1300 N/mm2

high-alloyed annealed tool steel for cold work up to 1000 N/mm2

low-alloy tool steel for cold work up to 1500 N/mm2

low-alloy tool steel for cold work up to 1200 N/mm2

low-alloy tool steel for cold work up to 1000 N/mm2

general unalloyed tool steel

alloyed tempering steel 1300–1600 N/mm2

alloyed tempering steel 1000–1300 N/mm2

alloyed tempering steel 800–1000 N/mm2

alloyed tempering steel up to 800 N/mm2

unalloyed tempering steel 800–1000 N/mm2

unalloyed tempering steel up to 800 N/mm2

nitriding steel above 1000 N/mm2

nitriding steel up to 1000 N/mm2

case hardened steel above 200 HB

case hardened steel 150–200 HB

case hardened steel up t0 150 HB

cold-hammered spring steel (1200–1600 N/mm2)

self-hardening spring steel (250–350 HB)

annealed spring steel (up to 250 HB)

alloyed construction steel

non-alloyed construction steel above 500 N/mm2

non-alloyed construction steel up to 500 N/mm

free cutting steel above 500 N/mm2

free cutting steel up to 500 N/mm2

appilcation group

hardened

warm work

cold work

unalloyed

T

N

C

S

C

F

tool steel

Case hardened, Nitriding and Tempering steel

Free cutting, Construction and Spring steel

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standard application values page

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Katalog Amerika ZOLL END Seite 2

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3

graphite

fibre-reinforced plastic

duroplast

thermoplast

hardened alloyed titanium

soft-annealed alloyed titanium

non-alloyed titanium

CuAlFe (Ampco) CuAlFe short-chipping

CuAlFe (Ampco) CuAlFe long-chipping

CuSn (bronze) CuSn short-chipping

CuSn (bronze) CuSn long-chipping

CuZn (brass) CuZn short-chipping

CuZn (brass) CuZn long-chipping

short-chipping copper CuNiZn alloy

long-chipping copper CuNiZn alloy

copper CuNi alloy

hardened copper wrought alloy

non-hardened copper wrought alloy

non-alloyed copper

magnesium casting alloy

magnesium wrought alloy

aluminium casting alloy above 12% Si

aluminium casting alloy 6–12% Si

aluminium casting alloy up to 6% Si

hardened aluminium wrought alloy

non-hardened aluminium wrought alloy

non-alloyed aluminium

GTS (black malleable cast iron) above 180 HB

GTS (black malleable cast iron) up to 180 HB

GTW (white malleable cast iron) above 180 HB

GTW (white malleable cast iron) up to 180 HB

alloyed GGG (with spheroidal graphite)

non-alloyed GGG (with spheroidal graphite) above 180 HB

non-alloyed GGG (with spheroidal graphite) up to 180 HB

high-alloy GG (with lamella graphite)

NE metals

cast iron

graphite

plastic

titanium

Ampco

bronze

brass

copper

magnesium

aluminium

GTS

GTW

GGG

GG

S

Conventional Stainless cast steel

stainless high-temperature steel

tool steel

7:14 Uhr

alloyed GG (with lamella graphite)

non-alloyed GG (with lamella graphite) above 180 HB

non-alloyed GG (with lamella graphite) up to 180 HB

austenitic stainless cast steel

ferritic / martensitic stainless cast steel

C

hightemperature

stainless

hardened

14.07.2006

conventional high-alloy cast steel

conventional low-alloy cast steel

conventional non-alloyed cast steel

high-temperature alloy, Co alloy

high-temperature alloy, Ni alloy, hardened

high-temperature alloy, Ni alloy, not hardened

high-temperature alloy, Fe alloy

welded stainless steel

austenitic stainless steel A5 >40%

austenitic stainless steel A5